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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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6.4.3 Materials and methods<br />

Case studies 137<br />

<strong>The</strong> patient was a 60 year old lady with a long history <strong>of</strong> rheumatoid arthritis<br />

which fi rst presented at the age <strong>of</strong> 15 with deformity <strong>of</strong> the fi ngers. She<br />

had a Benjamin’s double osteotomy (see medical explanatory note 8.2.4)<br />

<strong>of</strong> the left knee at 27 because <strong>of</strong> the potential for subluxation (dislocation<br />

<strong>of</strong> the knee cap), and a synovectomy (surgery to remove infl amed joint<br />

tissue) <strong>of</strong> the right knee at 35. <strong>The</strong> left knee progressively became more<br />

varus (abnormally positioned towards the midline) and unstable and she<br />

had presented at the age <strong>of</strong> 59, wheelchair bound with a grossly unstable<br />

and deformed left knee. She was considered for total knee replacement<br />

and, due to the gross deformity <strong>of</strong> the joint, a CT scan was carried out. <strong>The</strong><br />

scan was carried out in the horizontal plane with her tibial axis aligned at<br />

right angles to the scanning plane on the machine’s couch with s<strong>of</strong>t fi rm<br />

padding (the tibia is the shin bone). Slices in the horizontal plane at 1.5 mm<br />

intervals were taken to 30 mm below the joint line, producing 20 sections.<br />

<strong>The</strong> data was stored onto a magnetic/optical disc in DICOM format for<br />

processing and converting into the appropriate fi le system to produce a 3D<br />

model in the computer and consequently a solid model to scale. <strong>The</strong> whole<br />

process to generate the solid model is shown in Fig. 6.21.<br />

<strong>The</strong> model <strong>of</strong> the knee was created using stereolithography apparatus<br />

(SLA ® – 3D Systems Inc., 26081 Avenue Mall, Valencia, CA 91355, USA).<br />

Patient’s knee aligned on the CT table with tibial axis in<br />

plane <strong>of</strong> the table axis<br />

CT <strong>of</strong> the knee and data stored on an<br />

optical disc in DICOM format<br />

Data converted to SLA data<br />

Shape reconstructed in the computer<br />

3D solid model produced <strong>of</strong> the proximal tibia to the<br />

level <strong>of</strong> the intended ‘cut’ constructed by rapid prototyping<br />

methods<br />

Surgeon examines reconstructed model to ascertain<br />

quality and geometry <strong>of</strong> the cortical bone shape to<br />

determine level <strong>of</strong> cut for optimal prosthesis support<br />

6.21 Work fl ow.

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