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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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230 <strong>Medical</strong> modelling<br />

showed a very smooth surface fi nish, but was also extremely fl exible and<br />

was easily distorted when handled.<br />

Casting<br />

<strong>The</strong> SL and Perfactory ® patterns were cast in chrome cobalt without using<br />

a refractory cast. A slow mould heating cycle was used to avoid cracking.<br />

Fig. 6.84 shows the unfi nished cast from the SL, Amethyst ® pattern. This<br />

shows that air inclusions from the casting process did not adhere to the<br />

pattern surface.<br />

Although casts were obtained from the SL and Perfactory ® patterns, it<br />

proved diffi cult to add sprues due to the thin framework sections. In order<br />

to improve casting, the design was thickened in FreeForm ® and revised SL<br />

patterns were produced and cast. This improved the pattern’s strength and<br />

the casting reliability.<br />

6.84 Surfaces <strong>of</strong> the unfi nished Amethyst ® pattern cast.

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