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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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60 <strong>Medical</strong> modelling<br />

systems. Since then, the incredible progress that has been made in computer<br />

processing power and s<strong>of</strong>tware sophistication has led to the adoption <strong>of</strong><br />

CAD/CAM in almost all industries. This rapid growth in the application <strong>of</strong><br />

CAD/CAM systems fuelled the growth in the demand for RP systems.<br />

During the 1980s and 1990s the number <strong>of</strong> RP systems increased dramatically,<br />

and a range <strong>of</strong> material and process approaches were introduced.<br />

Initially, many <strong>of</strong> these processes were inaccurate and unreliable leading<br />

to many promising ideas failing to reach the commercial market. Several<br />

processes did secure funding and developed into commercial manufacturing<br />

companies producing RP machines for sale across the world. Since then,<br />

the established technologies have been developed to produce effective,<br />

accurate and reliable machines using a variety <strong>of</strong> techniques. As with any<br />

other emerging industry, there have been some business failures and some<br />

consolidation <strong>of</strong> the market with mergers, acquisitions and licensing<br />

agreements.<br />

One <strong>of</strong> the fi rst casualties from this period was Helisys Inc., manufacturers<br />

<strong>of</strong> the laminated object manufacturing machines. Although initially<br />

popular, the machines proved unreliable and sometimes even caught fi re.<br />

This led to dissatisfi ed commercial customers and rapidly declining sales<br />

that ended the business.<br />

DTM Corp. had been developing selective laser sintering based on technology<br />

developed at the University <strong>of</strong> Austin, Texas since the 1980s and<br />

by the mid 1990s had a successful product and good sales. This success<br />

was due in part to the fact that the machine used thermoplastic materials<br />

and, therefore, produced strong and functional prototypes. However, the<br />

company became focused on developing metal materials for use in tooling<br />

applications. This technology was costly and somewhat failed to capture<br />

the interest <strong>of</strong> the tooling market, which in the main remained faithful to<br />

the increasingly effi cient high-speed milling machines. This and protracted<br />

legal action against the German RP manufacturer, EOS GmbH, adversely<br />

affected the company and it was then acquired by 3D Systems. EOS itself<br />

also suffered from the effects <strong>of</strong> legal action with 3D Systems, which has<br />

since been resolved.<br />

This has led to an industry dominated by two large USA-based corporations,<br />

3D Systems and Stratasys. 3D Systems was the fi rst major player in<br />

the RP market with stereolithography technology. Good development <strong>of</strong><br />

the technology and, importantly, the materials led to the highly successful<br />

SLA-250 model, which provided the company with an installed customer<br />

base and subsequent larger and more effi cient machines. Today SLA ® (3D<br />

Systems Inc., 26081 Avenue Hall, Valencia, CA 91355, USA) is still by far<br />

the most commonly used RP process. <strong>The</strong> company has strongly followed<br />

a business development strategy, which involved setting up national subsidiaries<br />

in many countries, aggressively protecting intellectual property,

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