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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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220 <strong>Medical</strong> modelling<br />

such methods in the fi eld <strong>of</strong> removable partial denture (RPD) framework<br />

fabrication. This may in part be attributed to the lack <strong>of</strong> suitable, dedicated<br />

s<strong>of</strong>tware. Recent pilot studies have showed that CAD/RP methods <strong>of</strong><br />

designing and producing a sacrifi cial pattern for the production <strong>of</strong> metal<br />

components <strong>of</strong> RPD metal frameworks could have promising applications<br />

(4, 5). <strong>The</strong>se studies explored the application <strong>of</strong> computer-aided technologies<br />

to the surveying <strong>of</strong> digital casts and pattern design and the subsequent<br />

production <strong>of</strong> sacrifi cial patterns using RP technologies.<br />

<strong>The</strong> potential advantages <strong>of</strong>fered by the introduction <strong>of</strong> advanced CAD/<br />

CAM/RP into the fi eld <strong>of</strong> RPD framework fabrication include automatic<br />

determination <strong>of</strong> a suggested path <strong>of</strong> insertion, almost instant elimination<br />

<strong>of</strong> unwanted undercuts (re-entry points) and the equally rapid identifi cation<br />

<strong>of</strong> useful undercuts. At another stage, components <strong>of</strong> a removable partial<br />

denture could be stored in a library and ‘dragged and dropped’ in place on<br />

a scanned and digitally surveyed cast from icons appearing on screen, allowing<br />

virtual pattern making to be carried out in a much faster time than is<br />

achieved by current techniques. <strong>The</strong> quality assurance <strong>of</strong> component design<br />

can also be built into the s<strong>of</strong>tware. Since RP machines build the object<br />

directly, scaling factors may also be precisely imposed in order to compensate<br />

for shrinkage in casting. In addition to the potential timesavings, the<br />

CAD/RP process also delivers inherent repeatability, which may help to<br />

eliminate operator variation and improve quality control in the dental<br />

laboratory.<br />

<strong>The</strong> current case study reports on the application <strong>of</strong> CAD/RP methods<br />

to achieve the stages <strong>of</strong> surveying and design using a s<strong>of</strong>tware package that<br />

provides a virtual sculpting environment, FreeForm ® (SensAble Technologies,<br />

Inc., 15 Constitution Way, Woburn, MA 01801, USA). It also<br />

discusses the application <strong>of</strong> RP technologies to produce sacrifi cial patterns<br />

for casting the defi nitive chromium-cobalt framework component. <strong>The</strong><br />

advantages, limitations and future possibilities <strong>of</strong> these techniques are<br />

concluded.<br />

6.13.3 Materials and methods<br />

Three-dimensional scanning<br />

A three-dimensional scan <strong>of</strong> a partially dentate patient’s dental cast was<br />

obtained using a structured white light digitiser (Comet ® 250; Steinbichler<br />

Optotechnik GmbH, AM Bauh<strong>of</strong> 4, D-83115 Neubeuern, Germany). This<br />

particular type <strong>of</strong> scanner is used in high-precision engineering applications<br />

and has been used in maxill<strong>of</strong>acial technology (6). Multiple overlapping<br />

scans were used to collect point cloud data that was aligned using Polyworks ®<br />

s<strong>of</strong>tware (InnovMetric S<strong>of</strong>tware Inc., 2014 Jean-Talon Blvd North, Suite

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