Case studies 217 authors intend to evaluate other potentially suitable technologies in future studies once an initial specifi cation has been developed. Manufacture <strong>The</strong> technologies used in this study have shown that they are capable <strong>of</strong> producing a complete prosthesis. However, the processes all require improvement in order to match or improve upon existing techniques. <strong>The</strong> <strong>The</strong>rmoJet ® wax process produced a good quality pattern in an appropriate and useful material that integrated with existing skills and techniques. However, it requires the ability to generate thinner edges if it is to produce a complete pattern without modifi cation. <strong>The</strong> SLM bar was suffi ciently strong and rigid enough for the application, and the material should prove corrosion resistant enough for most patients. However, the bar did not fi t as precisely as would be expected <strong>of</strong> a bar made by existing techniques and the surface was slightly pitted. As the overall shape and accuracy appeared adequate, fi ner control <strong>of</strong> the process may yield parts with better detail and surface fi nish. <strong>The</strong> stereolithography shell component was accurate and rigid enough for the application. <strong>The</strong> retention strength <strong>of</strong> the clips was not very high, although it may have been high enough for the purpose. However, the clips did not withstand repeated use and quickly wore down, severely degrading retention strength. <strong>The</strong>refore, the process could prove adequate for the purpose if a harder wearing material was available. 6.12.9 Conclusions Literature to date and the fi ndings <strong>of</strong> this study have demonstrated that, whilst advanced technologies enable the digital design and RP fabrication <strong>of</strong> complete facial prostheses, further work is needed before they produce results comparable to existing techniques. Without a specifi cation against which potential technologies may be measured and towards which they may be developed, quantifying success is based on subjective assessment and expert opinion. <strong>The</strong> authors intend to use the fi ndings <strong>of</strong> this study to direct further research aimed at developing a specifi cation that will provide quantifi able and objective measures against which advanced technologies may be assessed. 6.12.10 References 1. Wolfaardt J, Sugar A, Wilkes G (2003), ‘<strong>Adv</strong>anced technology and the future <strong>of</strong> facial prosthetics in head and neck reconstruction’, International Journal <strong>of</strong> Oral and Maxill<strong>of</strong>acial Surgery, 32 (2), 121–3.
218 <strong>Medical</strong> modelling 2. Coward T J, Watson R M, Wilkinson I C (1999), ‘Fabrication <strong>of</strong> a wax ear by rapid-process modelling using Stereolithography’, International Journal <strong>of</strong> Prosthodontics, 12 (1), 20–27. 3. <strong>Bibb</strong> R, Freeman P, Brown R, Sugar A, Evans P, Bocca A (2000), ‘An investigation <strong>of</strong> three-dimensional scanning <strong>of</strong> human body surfaces and its use in the design and manufacture <strong>of</strong> prostheses’, Proceedings <strong>of</strong> the Institute <strong>of</strong> Mechanical Engineers Part H, Journal <strong>of</strong> Engineering in Medicine, 214 (6), 589–94. 4. Cheah C M, Chua C K, Tan K H, Teo C K (2003), ‘Integration <strong>of</strong> laser surface digitizing with CAD/CAM techniques for developing facial prostheses Part 1: design and fabrication <strong>of</strong> prosthesis replicas’, International Journal <strong>of</strong> Prosthodontics, 16 (4), 435–41. 5. Cheah C M, Chua C K, Tan K H (2003), ‘Integration <strong>of</strong> laser surface digitizing with CAD/CAM techniques for developing facial prostheses Part 2: Development <strong>of</strong> molding techniques for casting prosthetic parts’, International Journal <strong>of</strong> Prosthodontics, 16 (5), 543–8. 6. Reitemeier B, Notni G, Heinze M, Schöne C, Schmidt A, Fichtner D (2004), ‘Optical modeling <strong>of</strong> extraoral defects’, Journal <strong>of</strong> Prosthetic Dentistry, 91 (1), 80–84. 7. Tsuji M, Noguchi N, Ihara K, Yamashita Y, Shikimori M, Goto M (2004), ‘Fabrication <strong>of</strong> a maxill<strong>of</strong>acial prosthesis using a computer-aided design and manufacturing system’, Journal <strong>of</strong> Prosthodontics, 13 (3), 179–83. 8. Verdonck H W D, Poukens J, Overveld H V, Riediger D (2003), ‘Computerassisted maxill<strong>of</strong>acial prosthodontics: a new treatment protocol’, International Journal <strong>of</strong> Prosthodontics, 16 (3), 326–8. 9. Eggbeer D, <strong>Bibb</strong> R, Evans P (2004), ‘<strong>The</strong> appropriate application <strong>of</strong> computer aided design and manufacture techniques in silicone facial prosthetics’, Bocking C E, Rennie A E W, Jacobson D M (eds), Proceedings <strong>of</strong> the 5 th National Conference on Rapid Design, Prototyping, and Manufacture, London, John Wiley and Sons, 45–52, ISBN: 1860584659. 10. Evans P, Eggbeer D, <strong>Bibb</strong> R (2004), ‘Orbital prosthesis wax pattern production using computer aided design and rapid prototyping techniques’, Journal <strong>of</strong> Maxill<strong>of</strong>acial Prosthetics and Technology, 7, 11–15. 11. Sykes L M, Parrott A M, Owen C P, Snaddon D R (2004), ‘<strong>Application</strong> <strong>of</strong> rapid prototyping technology in maxill<strong>of</strong>acial prosthetics’, International Journal <strong>of</strong> Prosthodontics, 17 (4), 454–9. 12. Thomas K F (1994), Prosthetic Rehabilitation, London, Quintessence Publishing, ISBN: 1850970327. 13. McKinstry R L (1995), Fundamentals <strong>of</strong> Facial Prosthetics, Arlington VA, USA, ABI Pr<strong>of</strong>essional, ISBN: 1886236003. 14. Seals R R, Cortes A L, Parel S (1989), ‘Fabrication <strong>of</strong> facial prostheses by applying the osseointegration concept for retention’, Journal <strong>of</strong> Prosthetic Dentistry, 61 (6), 712–16. 15. Postema N, van Waas M A, van Lokven J (1994), ‘Procedure for fabrication <strong>of</strong> an implant-supported auricular prosthesis’, Journal <strong>of</strong> Investigative Surgery, 7 (4), 305–20. 16. Chen L C, Lin G C (1997), ‘An integrated reverse engineering approach to reconstructing free-form surface’, Computer Integrated Manufacturing Systems, 10, 49–60.
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Medical modelling
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Medical modelling The application o
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Contents Preface ix Acknowledgement
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Contents vii 6.10 Rehabilitation ap
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x Preface Therefore, it is hoped th
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1.1 Background 1 Introduction The p
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Introduction 3 Whilst this book is
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Long axis 1.1 The anatomical positi
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Introduction 7 1.3 The major refere
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Medical imaging for rapid prototypi
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Medical imaging for rapid prototypi
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2.2.3 Anatomical coverage Medical i
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Medical imaging for rapid prototypi
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2.6 X-ray scatter artefact in a CT
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2.9 Close up of noise. Medical imag
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2.12 Smooth data. Medical imaging f
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Medical imaging for rapid prototypi
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Medical imaging for rapid prototypi
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1 Medical imaging for rapid prototy
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Medical imaging for rapid prototypi
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Medical imaging for rapid prototypi
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Export data format and media 33 (NE
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3.3 Media Export data format and me
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4.1 Pixel data operations 4 Working
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4.3 Effect of a high threshold. 4.4
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Working with medical scan data 41 4
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Working with medical scan data 43 4
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Working with medical scan data 45 S
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4.4 Two-dimensional formats Working
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Working with medical scan data 49 4
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Working with medical scan data 51 I
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4.18 Close up view showing facets.
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Working with medical scan data 55 4
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Working with medical scan data 57 4
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5.1 Background to rapid prototyping
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Physical reproduction 61 developing
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Physical reproduction 63 will displ
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Physical reproduction 65 As there i
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Physical reproduction 67 However, t
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Data quality Physical reproduction
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Physical reproduction 71 In some ca
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Physical reproduction 73 Overhangin
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Physical reproduction 75 5.10 SL mo
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Physical reproduction 77 5.12 Selec
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5.13 A Perfactory ® model of a man
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5.15 FDM TM model of the mandible.
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Table 5.3 Advantages and disadvanta
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Physical reproduction 85 In medical
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Table 5.5 Advantages and disadvanta
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5.7 Jetting head technology 5.7.1 P
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5.23 ThermoJet ® model of the mand
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5.24 LOM TM model of the mandible.
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5.26 LOM TM model of a partial face
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6 Case studies The following case s
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IMPLEMENTATION 6.1 Implementation c
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Post model Hospital department Pati
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Case studies 103 When using this so
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Case studies 105 (Mimics). Image ma
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Case studies 107 full co-operation
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Case studies 109 communication and
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• to achieve patient’s agreemen
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6.2.4 Rapid prototyping technologie
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Case studies 115 not be suitable. A
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Case studies 117 scale of the data
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6.7 SL model with signifi cant stai
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Case studies 121 6.9a Smooth surfac
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Case studies 123 slice editing of t
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Case studies 125 6.12 Removal of bo
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Case studies 127 18. Williams R J,
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Case studies 129 and passing throug
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Case studies 131 6.14 The effect of
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Case studies 133 6.18 The block ove
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Case studies 135 create template (3
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6.4.3 Materials and methods Case st
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6.22 Resected bone compared to SLA
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Case studies 141 9. Robinson R P, C
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Case studies 143 multi-plane reform
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Case studies 145 6.25 The custom ti
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Case studies 147 6.28 Plain radiogr
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Case studies 149 reproduction of ex
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Case studies 151 manner. The softwa
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Case studies 153 surface on which t
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6.33 The guide being fi tted to the
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Case studies 157 The more fundament
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Case studies 159 25. Sarment D P, A
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6.37 Stereolithography models. 6.38
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Case studies 163 6.41 Merged pre- a
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REHABILITATION APPLICATIONS 6.8 Reh
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Suitable technologies identifi ed C
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Case studies 269 6.107 A close-up p
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6.110 The selected region of facial
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Case studies 273 patterns were buil
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Case studies 275 7. Cheah C M, Chua
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Future developments 277 slices to b
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Future developments 279 ments that
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Glossary and explanatory notes 281
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Glossary and explanatory notes 283
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Further reading on anatomy Last’s
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Fundamentals of Facial Prosthetics
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Rapid Prototyping and Tooling Resea
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Contacts 3D Systems 26081 Avenue Ha
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Marcam Engineering GmbH Fahrenheits
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3D Lightyear TM 229, 247, 249-51, 2
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Removable Partial Denture 219-20, 2
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4.10 A three-dimensional shaded ima
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6.41 Merged pre- and post-operative