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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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180 <strong>Medical</strong> modelling<br />

6.9.4 Results<br />

Treatment outcome<br />

Both cases responded extremely well to treatment and showed considerable<br />

reduction in scarring. <strong>The</strong> patients’ masks fi tted well, performed as<br />

intended, and proved equally as effective as those produced by traditional<br />

methods.<br />

Vacuum moulding<br />

<strong>The</strong> LOM TM model proved an excellent mould and was unaffected by<br />

vacuum forming. <strong>The</strong> plaster-fi lled SL mould also proved satisfactory. Both<br />

types <strong>of</strong> mould can be worked with grinding tools should they need to be<br />

altered to produce subsequent masks as treatment progresses. However, it<br />

was noted that the transparent nature <strong>of</strong> the SL material combined with<br />

the white plaster infi ll made the surface features diffi cult to see clearly. <strong>The</strong><br />

layered surface fi nish <strong>of</strong> neither the LOM TM nor SL mould was transferred<br />

to the vacuum-formed PETG mask.<br />

Accuracy<br />

<strong>The</strong> accuracy <strong>of</strong> the scan data is nominally 0.1 mm. As the skin is somewhat<br />

mobile and pliable, the accuracy <strong>of</strong> the captured data proved to be more<br />

than adequate. SL models are typically accurate to within 0.1 mm <strong>of</strong> the<br />

data from which they are built and LOM TM models are nominally accurate<br />

to within 0.2 mm. <strong>The</strong>se accuracies proved to be well within the requirements.<br />

For this application, relatively inexpensive CNC machines are<br />

capable <strong>of</strong> producing satisfactory moulds.<br />

6.9.5 Discussion<br />

<strong>The</strong> success <strong>of</strong> this study illustrates the effi cacy <strong>of</strong> three-dimensional scanning,<br />

CAD and RP for this application. <strong>The</strong> accuracy <strong>of</strong> the scan data was<br />

found more than adequate. <strong>The</strong> non-contact nature <strong>of</strong> the scanning imposes<br />

less discomfort on patients and eliminates the potential risk <strong>of</strong> distortion<br />

<strong>of</strong> s<strong>of</strong>t tissues, which may occur when taking impressions. <strong>The</strong>refore, the<br />

method compares favourably with current practice. In addition, the reduction<br />

in anxiety or claustrophobia when taking facial impressions should be<br />

seen as an advantage.<br />

Although this research deliberately utilised readily available, manufacturer<br />

supported equipment and s<strong>of</strong>tware, the cost <strong>of</strong> the scanners, associated<br />

s<strong>of</strong>tware and RP equipment remains considerable, and it may be

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