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R_Bibb_Medical_Modelling_The_Application_of_Adv.pdf

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62 <strong>Medical</strong> modelling<br />

<strong>of</strong> the layer thickness and height <strong>of</strong> the model. <strong>The</strong> layers are created by<br />

some form <strong>of</strong> precision controlled plotting, scanning or deposition mechanism.<br />

<strong>The</strong> accuracy and resolution in the XY plane is therefore dependent<br />

on this mechanism. Most are accurate to fractions <strong>of</strong> a millimetre, so that<br />

any geometry in the XY plane should be faithfully reproduced.<br />

<strong>The</strong> layer thickness is dictated by the mechanical process that adds the<br />

build material and may vary according to the material being used. Layer<br />

thickness is usually in the order <strong>of</strong> 0.05–0.30 mm, although some printingbased<br />

technologies <strong>of</strong>fer much thinner layers. This will lead to a stepped<br />

effect in geometry perpendicular to the XY plane.<br />

As an example, consider a cube with two perpendicular holes through it,<br />

as shown in Fig. 5.1. <strong>The</strong> hole in the top <strong>of</strong> the cube, as viewed from above,<br />

formed by the scanning mechanism in the XY plane will be formed perfectly<br />

(within the capability <strong>of</strong> the mechanism). However, the hole in the<br />

side <strong>of</strong> the cube, as viewed from the side, formed by the addition <strong>of</strong> layers<br />

5.1 Cube with circular holes.

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