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Ikelic - Alliance Digital Repository

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STATUS OF OIL SANDS PROJECTS (Underline denotes changes since June 1994)<br />

COMMERCIAL PROJECTS (Continued)<br />

AEC expects its share of Primrose heavy oil production to grow to about 10,000 barrels per day<br />

double by the late 1990s.<br />

over the next 5 years and<br />

Using a newly developed "cold<br />

140 barrels per day per well. This technique significantly reduces capital and costs operating as compared to steam injection<br />

production"<br />

technique, four wells have been producing for more than a year at rates averaging<br />

techniques. Further testing of this technology continues in 1992.<br />

AEC estimates that cold production technology could yield 6,000 barrels per day by 1993,<br />

12,500 barrels per day in 1995.<br />

Project Cost: $1.2 billion (Canadian) capital cost<br />

$140 million (Canadian) annual operating cost<br />

- SCOTFORD SYNTHETIC CRUDE REFINERY Shell Canada Limited (T-180)<br />

with a planned expansion to<br />

The project is the world's first refinery designed to use exclusively synthetic crude oil as feedstock, located northeast of Fort<br />

Saskatchewan in Strathcona County.<br />

Initial capacity was 50,000 barrels per day with the design allowing for expansion to 70,000 barrels per day. Feedstock is<br />

provided by the two existing oil sands plants, Syncrude and Suncor. The refinery's petroleum products are gasoline, diesel, jet<br />

fuel and stove oil. Byproducts include butane, propane, and sulfur. Sufficient benzene is produced to feed a 300,000<br />

tonne/year styrene plant. The refinery and petrochemical plant officially opened September 1984.<br />

Project Cost: $1.4 billion (Canadian) total final cost for all (refinery, benzene, styrene) plants<br />

- SOLV-EX/UNITED TRI-STAR OILSAND AGREEMENT Solv-Ex<br />

Corporation and United Tri-Star Resources. Ltd. (T-185)<br />

Solv-Ex Corporation and United Tri-Star Resource. Ltd. have agreed to form a joint venture in oil sands development. Part of<br />

this agreement involves the development of a 5.000 barrel /day test plant at the Solv-Ex oilsands lease in Alberta. Canada.<br />

About one-half year is estimated for the preconstruction work of the test plant. The joint venture also plans to market the<br />

Solv-Ex oilsand technology in Australia.<br />

Project Cost: $3 million (Canadian) (United Tri-Star contribution of the preconstruction costs')<br />

- SUNCOR, INC., OIL SANDS GROUP Sun<br />

Company, Inc. 55 percent, 25 percent by public shareholders (T-190)<br />

Suncor Inc. was formed in August 1979, by the amalgamation of Great Canadian Oil Sands and Sun Oil Co, Ltd.<br />

Suncor Inc. operates a commercial oil sands plant located in the Athabasca oilsands deposit 30 kilometers north of Fort<br />

McMurray, Alberta. It has been in production since 1967. A four-step method is used to produce synthetic oil. First, overbur<br />

den is removed to expose the oil-bearing sand. Second, the sand is mined and transported by conveyors to the extraction plant.<br />

Third, hot water and steam are used to extract the bitumen from the sand. Fourth, the bitumen goes to upgrading where ther<br />

mal cracking produces coke, and cooled vapors form distillates. The distillates are desulfurized and blended to form high-<br />

quality synthetic crude oil which is shipped to Edmonton for distribution.<br />

The plant achieved record production levels in 1994. averaging 70.700 barrels per day for the year. Cash operating costs in 1994<br />

were C$14.00 per barrel. In 1994. cash flow from operations increased 75%.<br />

Reliability improvements and conversion to a more flexible mining technology contributed to higher levels of productivity.<br />

Suncor is also enhancing shareholder value by diversifying its product and customer base.<br />

Suncor plans to spend $250 million over the next three years to increase production to more than 80.000 barrels per day in<br />

1998. At the same time, this investment is expected to lower unit costs and create the infrastructure for subsequent growth.<br />

Production increases will be staged to ensure the operation remains safe, reliable and environmentally sound. In 1994. they in<br />

vested $40 million in improvements in the upgrader to reduce sulfur dioxide emissions. An additional $150 million will be<br />

spent in the utility plant over the next two years to achieve a cumulative 75% plant-wide reduction in SO emissions-<br />

Over the next five years. Suncor plans to spend approximately $200 million to develop a new mine site on a recently acquired<br />

lease and conduct an environmental impact assessment. Work will proceed when final approval from the board of directors<br />

and provincial regulatory agencies is received.<br />

Project Cost: Not disclosed<br />

40<br />

SYNTHETIC FUELS REPORT. JANUARY 1995

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