Ikelic - Alliance Digital Repository
Ikelic - Alliance Digital Repository
Ikelic - Alliance Digital Repository
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COAL<br />
turbine is optimized, by replenishing the mass<br />
deficit by saturating the diluted coal gas with<br />
water vapor. In order to be able to start the air<br />
separation unit independent from the gas turbine,<br />
a separate startup booster compressor for air<br />
was installed.<br />
Steam side integration means that the steam sys<br />
tems of the gasification and gas cooling sections,<br />
including those of the gas treating etc. were fully<br />
integrated with the steam systems of the com<br />
bined cycle unit and the auxiliary boiler.<br />
Status of the Integrated Operation<br />
As of August 1994 the following had been<br />
achieved:<br />
- 25<br />
- Satisfactory<br />
- More<br />
- More<br />
-<br />
- Integrated<br />
- Several<br />
gasification runs recorded<br />
coal gasification process<br />
performance of the Shell<br />
than 6,000 operating hours for the<br />
air separation plant<br />
than 4,000 hours combined cycle<br />
operation with natural gas<br />
Satisfactory operation of all units and sys<br />
tems on a stand-alone basis<br />
operation tested and validated<br />
successful test runs with coal<br />
gas to gas turbine at 50-75 percent load<br />
The original startup schedule was stretched out,<br />
mainly due to unavailability and operating<br />
problems in the combined cycle plant, by about<br />
6 months.<br />
####<br />
4-5<br />
NEDOL 150 TON/DAY UQUEFACTION PILOT<br />
PLANT TO BE COMPLETED IN 1996<br />
Nippon Coal Oil Company, Ltd. (NCOL) has been<br />
commissioned by Japan's New Energy and In<br />
dustrial Technology Development Organization<br />
(NEDO) to design, construct and operate a<br />
150 ton per day bituminous coal liquefaction pilot<br />
plant based on the NEDOL process. This work is<br />
being undertaken as a project of the New Sun<br />
shine Program-sponsored by the Ministry of In<br />
ternational Trade and Industry.<br />
A progress report on the project was given by<br />
NCOL's H. Ishibashi et al. at the 1 1th Annual Pitts<br />
burgh Coal Conference last fall. This will be the<br />
first coal liquefaction pilot plant built in Japan.<br />
The civil engineering and foundation work at<br />
Kashima, Ibaraki Prefecture was initiated in 1991,<br />
and the installation of equipment commenced in<br />
1993. Construction is scheduled for completion<br />
by June 1996.<br />
The NEDOL Process<br />
Figure 1 gives a schematic flow chart of the<br />
NEDOL process. This process is characterized<br />
by a wide applicability to various coal grades,<br />
such as low-rank bituminous coal, subbituminous<br />
coal and low-rank subbituminous coal. It is a<br />
single-stage liquefaction method that combines<br />
the advantages of a hydrogen-donor solvent and<br />
a fine iron catalyst. A vacuum distillation system<br />
for solid-liquid separation is used to improve<br />
reliability. The simplicity<br />
ensure a high degree of stability.<br />
of this process is said to<br />
Typical conditions for liquefaction are as follows:<br />
- Pressure:<br />
- Temperature:<br />
- Catalyst:<br />
16.7 MPa<br />
450C<br />
fine particles of iron compound<br />
THE SYNTHETIC FUELS REPORT, JANUARY 1995