02.03.2013 Views

Ikelic - Alliance Digital Repository

Ikelic - Alliance Digital Repository

Ikelic - Alliance Digital Repository

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

COAL<br />

turbine is optimized, by replenishing the mass<br />

deficit by saturating the diluted coal gas with<br />

water vapor. In order to be able to start the air<br />

separation unit independent from the gas turbine,<br />

a separate startup booster compressor for air<br />

was installed.<br />

Steam side integration means that the steam sys<br />

tems of the gasification and gas cooling sections,<br />

including those of the gas treating etc. were fully<br />

integrated with the steam systems of the com<br />

bined cycle unit and the auxiliary boiler.<br />

Status of the Integrated Operation<br />

As of August 1994 the following had been<br />

achieved:<br />

- 25<br />

- Satisfactory<br />

- More<br />

- More<br />

-<br />

- Integrated<br />

- Several<br />

gasification runs recorded<br />

coal gasification process<br />

performance of the Shell<br />

than 6,000 operating hours for the<br />

air separation plant<br />

than 4,000 hours combined cycle<br />

operation with natural gas<br />

Satisfactory operation of all units and sys<br />

tems on a stand-alone basis<br />

operation tested and validated<br />

successful test runs with coal<br />

gas to gas turbine at 50-75 percent load<br />

The original startup schedule was stretched out,<br />

mainly due to unavailability and operating<br />

problems in the combined cycle plant, by about<br />

6 months.<br />

####<br />

4-5<br />

NEDOL 150 TON/DAY UQUEFACTION PILOT<br />

PLANT TO BE COMPLETED IN 1996<br />

Nippon Coal Oil Company, Ltd. (NCOL) has been<br />

commissioned by Japan's New Energy and In<br />

dustrial Technology Development Organization<br />

(NEDO) to design, construct and operate a<br />

150 ton per day bituminous coal liquefaction pilot<br />

plant based on the NEDOL process. This work is<br />

being undertaken as a project of the New Sun<br />

shine Program-sponsored by the Ministry of In<br />

ternational Trade and Industry.<br />

A progress report on the project was given by<br />

NCOL's H. Ishibashi et al. at the 1 1th Annual Pitts<br />

burgh Coal Conference last fall. This will be the<br />

first coal liquefaction pilot plant built in Japan.<br />

The civil engineering and foundation work at<br />

Kashima, Ibaraki Prefecture was initiated in 1991,<br />

and the installation of equipment commenced in<br />

1993. Construction is scheduled for completion<br />

by June 1996.<br />

The NEDOL Process<br />

Figure 1 gives a schematic flow chart of the<br />

NEDOL process. This process is characterized<br />

by a wide applicability to various coal grades,<br />

such as low-rank bituminous coal, subbituminous<br />

coal and low-rank subbituminous coal. It is a<br />

single-stage liquefaction method that combines<br />

the advantages of a hydrogen-donor solvent and<br />

a fine iron catalyst. A vacuum distillation system<br />

for solid-liquid separation is used to improve<br />

reliability. The simplicity<br />

ensure a high degree of stability.<br />

of this process is said to<br />

Typical conditions for liquefaction are as follows:<br />

- Pressure:<br />

- Temperature:<br />

- Catalyst:<br />

16.7 MPa<br />

450C<br />

fine particles of iron compound<br />

THE SYNTHETIC FUELS REPORT, JANUARY 1995

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!