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Ikelic - Alliance Digital Repository

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GENERAL<br />

needs in the next century. The potential benefits<br />

of F-T derived fuels for meeting the environmen<br />

tal requirements of the CAAA have been quan<br />

tified. Further work is necessary to optimize the<br />

production of transportation fuels from F-T syn<br />

thesis.<br />

####<br />

TECHNOLOGY<br />

MTCI INDIRECT GASIFIER SUITED FOR BOTH<br />

IGCC AND CHEMICALS PRODUCTION<br />

Manufacturing and Technology Conversion Inter<br />

national, Inc. (MTCI) and ThermoChem, Inc. have<br />

developed an indirect heated, fluid-bed steam<br />

reformer for biomass gasification which can be<br />

used either for Integrated Gasification Combined<br />

Cycle (IGCC) or for methanol production. The<br />

system was described by M. Mansour and<br />

K. Durai-Swamy<br />

at the 13th EPRI Conference on<br />

Gasification Power Plants held in San Francisco,<br />

California in October.<br />

The MTCI process uses pulse combustion<br />

heaters immersed in the fluidized-bed reformer<br />

for producing medium-BTU synthesis gas (see<br />

Figure 1). The MTCI reformer-based system<br />

does not need a secondary hydrocarbon<br />

reformer, converts about 10 percent more of the<br />

feed carbon to methanol and produces about<br />

30 percent less C02 than oxygen-blown gasrfierbased<br />

systems. The capital and operating costs<br />

are said to be significantly<br />

reformer-based system.<br />

lower for the MTCI<br />

MTCI has tested many biomass feedstocks in its<br />

Pilot Demonstration Unit (PDU). MTCI has a<br />

100 ton per day pilot plant steam reformer in<br />

operation for black liquor at a Weyerhaeuser<br />

Paper Company pulp mill in New Bern, North<br />

Carolina and another small commercial unit for<br />

125 tons per day of distillery spent wash in opera<br />

tion in India.<br />

1-8<br />

Biomass<br />

FIGURE 1<br />

MTCI INDIRECTLY HEATED<br />

Heat Exchange<br />

Tubes<br />

GASIFIER<br />

7/n r\T<br />

Steam<br />

t<br />

Ash<br />

SOURCE: MANSOUR AND DURAI-SWAMY<br />

Gas<br />

ThermoChem has been developing a 450- to 900-<br />

ton per day<br />

coal gasification project under the<br />

Clean Coal Technology Program.<br />

Methanol Production<br />

Instead of burning some of the product gas in the<br />

pulse combustor (which would be the configura<br />

tion for power production), the heat available<br />

from the purge gas from methanol synthesis is a<br />

good match for the heat load of the pulse com<br />

bustor. This lowers overall capital costs, with no<br />

loss in fuel output. As well, due to the low<br />

methane content of the product gas (8 percent<br />

by volume on a dry basis), a separate secondary<br />

reformer is not needed. In the MTCI process the<br />

residual char and tars could be burned in the<br />

pulse combustor to augment the heat available<br />

from the purge gas.<br />

Although pressurized operation is likely to be pos<br />

sible with this gasifier (up to 1.5 MPa)<br />

it has not<br />

THE SYNTHETIC FUELS REPORT, JANUARY 1995

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