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Ikelic - Alliance Digital Repository

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GENERAL<br />

IGT oxygen-blown system based on the evalua<br />

tion by Katofsky (1993).<br />

The MTCI gasifier costs are also relatively low<br />

because inexpensive material can be used at the<br />

low peak temperatures. Furthermore, because<br />

there is no secondary reformer and because feed<br />

preparation costs are lower (less drying<br />

required), the MTCI system has the lowest capital<br />

requirements (Table 2).<br />

IGCC Applications<br />

For the IGCC case, the MTCI steam reformer sys<br />

tem should be applicable for retrofitting to many<br />

natural gas-based combined cycle power genera<br />

tion or cogeneration facilities from small to<br />

Conversion Technology<br />

TABLE 2<br />

medium sizes (1 to 50 megawatts). For example,<br />

the MTCI steam reformer can produce medium-<br />

BTU gas from biomass residues from a paper mill<br />

including sludge rejects that are currently<br />

landfilled.<br />

Figure 2 (next page) depicts one case for IGCC<br />

application of the MTCI steam reformer.<br />

In future developments, MTCI anticipates pres<br />

surized operation of the primary steam reformer<br />

and the pulse combustor. The hot flue gas from<br />

the pressurized pulse combustor may be sent to<br />

a turbo-expander for power recovery. In this<br />

way, the "topping<br />

ESTIMATED PRODUCTION COSTS<br />

FOR METHANOL FROM BIOMASS<br />

Dry Tonnes per Day, Feedstock<br />

Tonnes per Day, Methanol Output<br />

Capital Costs (106$)<br />

Feed Preparation<br />

Gasifier<br />

Oxygen Plant<br />

Reformer Feed Compressor<br />

Reformer, Secondary<br />

Vesseis/Exchangers/Pumps/Filters<br />

CO, Removal<br />

Methanol Synthesis & Purification<br />

Utilities/Auxiliaries<br />

Contingencies<br />

Start-up<br />

Operating<br />

and Other Costs<br />

Costs (106<br />

$/hr)<br />

Variable Costs (feed, etc.)<br />

Fixed Costs (labor, OH, etc.)<br />

Levelized Costs ($/liter)<br />

####<br />

1-10<br />

cycle"<br />

becomes the supply of<br />

endothermic heat of the steam-carbon reactors.<br />

Ifil<br />

MTCI<br />

1,650 1,650<br />

794 868<br />

291.4 185.6<br />

16.44 13.69<br />

28.23 15.16<br />

41.67 0.00<br />

0.00 12.4<br />

17.70 0.00<br />

9.40 9.40<br />

20.20 15.38<br />

41.42 43.93<br />

43.77 27.49<br />

43.77 27.49<br />

28.79 20.66<br />

37.70 34.36<br />

24.79 25.08<br />

12.91 9.28<br />

0.26 0.18<br />

THE SYNTHETIC FUELS REPORT, JANUARY 1995

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