Ikelic - Alliance Digital Repository
Ikelic - Alliance Digital Repository
Ikelic - Alliance Digital Repository
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GENERAL<br />
IGT oxygen-blown system based on the evalua<br />
tion by Katofsky (1993).<br />
The MTCI gasifier costs are also relatively low<br />
because inexpensive material can be used at the<br />
low peak temperatures. Furthermore, because<br />
there is no secondary reformer and because feed<br />
preparation costs are lower (less drying<br />
required), the MTCI system has the lowest capital<br />
requirements (Table 2).<br />
IGCC Applications<br />
For the IGCC case, the MTCI steam reformer sys<br />
tem should be applicable for retrofitting to many<br />
natural gas-based combined cycle power genera<br />
tion or cogeneration facilities from small to<br />
Conversion Technology<br />
TABLE 2<br />
medium sizes (1 to 50 megawatts). For example,<br />
the MTCI steam reformer can produce medium-<br />
BTU gas from biomass residues from a paper mill<br />
including sludge rejects that are currently<br />
landfilled.<br />
Figure 2 (next page) depicts one case for IGCC<br />
application of the MTCI steam reformer.<br />
In future developments, MTCI anticipates pres<br />
surized operation of the primary steam reformer<br />
and the pulse combustor. The hot flue gas from<br />
the pressurized pulse combustor may be sent to<br />
a turbo-expander for power recovery. In this<br />
way, the "topping<br />
ESTIMATED PRODUCTION COSTS<br />
FOR METHANOL FROM BIOMASS<br />
Dry Tonnes per Day, Feedstock<br />
Tonnes per Day, Methanol Output<br />
Capital Costs (106$)<br />
Feed Preparation<br />
Gasifier<br />
Oxygen Plant<br />
Reformer Feed Compressor<br />
Reformer, Secondary<br />
Vesseis/Exchangers/Pumps/Filters<br />
CO, Removal<br />
Methanol Synthesis & Purification<br />
Utilities/Auxiliaries<br />
Contingencies<br />
Start-up<br />
Operating<br />
and Other Costs<br />
Costs (106<br />
$/hr)<br />
Variable Costs (feed, etc.)<br />
Fixed Costs (labor, OH, etc.)<br />
Levelized Costs ($/liter)<br />
####<br />
1-10<br />
cycle"<br />
becomes the supply of<br />
endothermic heat of the steam-carbon reactors.<br />
Ifil<br />
MTCI<br />
1,650 1,650<br />
794 868<br />
291.4 185.6<br />
16.44 13.69<br />
28.23 15.16<br />
41.67 0.00<br />
0.00 12.4<br />
17.70 0.00<br />
9.40 9.40<br />
20.20 15.38<br />
41.42 43.93<br />
43.77 27.49<br />
43.77 27.49<br />
28.79 20.66<br />
37.70 34.36<br />
24.79 25.08<br />
12.91 9.28<br />
0.26 0.18<br />
THE SYNTHETIC FUELS REPORT, JANUARY 1995