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Ikelic - Alliance Digital Repository

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STATUS OF COAL PROJECTS (Underline denotes changes since June 1994)<br />

COMMERCIAL AND R&D PROJECTS (Continued)<br />

In September 1994. KFx signed a Memorandum of Understanding with Thermo Energy Systems Corporation (a subsidiary of<br />

Thermo Electron) and SDS Petroleum. Inc.. to finance, construct, own and operate a 500.000 ton per year commercial plant to be<br />

built near Gillette. Wyoming utilizing the Koppelman Series "C technology. Sales agreements with selected customers are being<br />

negotiated.<br />

""' " "<br />

KFx has identified three specific international opportunities in the Czech Republic. Turkey, and Indonesia, and is investigating<br />

other potential international projects -<br />

Project Cost: $32 million Wyoming Series "C"<br />

especially in India. Russia. China. Korea, and Taiwan.<br />

KOBRA HIGH - TEMPERATURE WINKLER IGCC DEMONSTRATION PLANT RWE<br />

Energie AG (C-294)<br />

In 1992 RWE Energie AG, a sister company of Rheinbraun AG, has decided to build a combined-cycle power station with in<br />

tegrated gasification based on the High Temperature Winkler (HTW) technology. Raw brown coal with 50 to 60 percent moisture<br />

will be dried down to 12 percent, gasified and dedusted with ceramic filters after passing the waste heat boiler. After the conven<br />

tional scrubber unit, the gas will be desulphurized and fed to the combined cycle process with an unfired heat recovery steam gen<br />

erator. This project is referred to as KOBRA (in German: Kombikraftwerk mit Braunkohlenvergasung, i.e. combined-cycle power<br />

station with integrated brown coal gasification).<br />

The capacity of the KOBRA plant slightly exceeded 300 MWe. The fuel gas was produced in this demonstration plant by one air-<br />

blown gasifier. having a throughput of 3.800 tons per day of dried lignite. The gas turbine had a rated capacity of about 200 MWe,<br />

and the overall plant reached a net efficiency of 45 percent.<br />

To implement this project, a task force comprising staff members of both RWE Energie AG and Rheinbraun AG started working<br />

in 1992. Permit engineering was completed in late 1993. Building and operating permits are expected to be issued in 1995.<br />

Of crucial importance for reaching a high overall efficiency is the coal drying system which reduces the moisture content of the raw<br />

brown coal to 12 percent. For this step, Rheinbraun's WTA process was employed (WTA means fluidized-bed drying with internal<br />

waste heat utilization).<br />

To demonstrate the technology, a plant having a capacity of 20 tons per hour of dried lignite was started up in 1992 for testing pur<br />

poses. Engineering of this project was handled by Lurgi GmbH.<br />

By the end of 1992, all process engineering criteria had been determined. The commissioning of the demonstration plant was ex<br />

pected to begin in mid-1996.<br />

In 1994. RWE Energie AG decided to postpone the KOBRA demonstration project and start a three-year R&D program to deter<br />

mine reliability of components and processes, to reduce operational and investment costs, and to increase efficiency.<br />

- LAKESIDE REPOWERING GASIFICATION PROJECT Combustion<br />

(DOE)(C-320)<br />

Engineering, Inc. and United States Department of Energy<br />

The project will demonstrate Combustion Engineering's pressurized, airblown, entrained-flow coal gasification repowering technol<br />

ogy on a commercial scale. The syngas will be cleaned of sulfur and particulates and then combusted in a gas turbine (40 MWe)<br />

from which heat will be recovered in a heat recovery steam generator (HRSG). Steam from the gasification process and the HRSG<br />

will be used to power an existing steam turbine (25 MWe).<br />

The project was selected under Round II of the Clean Coal Technology Program for demonstration at the Lakeside Generating<br />

Station of City Water, Light and Power, Springfield, Illinois. The project demonstrates airblown gasification at high efficiency with<br />

99 percent sulfur capture and 90 percent NO reduction. A new zinc titanate hot gas cleanup system is incorporated to provide<br />

even lower sulfur emissions.<br />

Preliminary plant design and definitive cost estimates have been developed for DOE and project review. ABB is focusing on the<br />

requirement of the electric power generation market in the design of this plant.<br />

Due to increased costs for the procurement and construction of the plant, the project is on hold while alternate sites are being con<br />

sidered.<br />

Project Cost: To be determined<br />

4-63<br />

SYNTHETIC FUELS REPORT. JANUARY 1995

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