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Ikelic - Alliance Digital Repository

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STATUS OF COAL PROJECTS (Underline denotes changes since June 1994)<br />

COMMERCIAL AND R&D PROJECTS (Continued)<br />

PUERTOLLANO - IGCC DEMONSTRATION PLANT ELCOGAS,<br />

SA. (C-476)<br />

Under the corporation ELCOGAS. SA.. the Spanish utility company ENDESA together with EDF/France. IBERDROLA /Spain.<br />

Hidroelectrica del Cantabrico/Spain. SEVILLANA/Spain. EDP/Portugal. EN'EL/ltalv and National Power/England are involved<br />

in the Puertollano Project. The project also has the European Economic Commission support, under the Thermie Program.<br />

The proposed project has a capacity of 300 MWe (net). The PRENFLO gasification technology has been chosen for the gasifier.<br />

The plant configuration is single-train throughout. Using oxygen and steam, about 100 tons of coal per hour will be gasified. The<br />

required oxygen, approximately 90 tons per hour, will be produced in a single-train air separation unit. The resulting coal gas will<br />

be dedusted, desulfurized and saturated in a single-train configuration and then combusted in a single Siemens combustion turbine.<br />

A 50/50 mixture of Puertollano coal and petroleum coke from the Puertollano Petroleum Refinery is intended to be the main<br />

feedstock for this project. Coals from Spain and other European countries will also be tested over the 3-year demonstration<br />

period.<br />

SO Emission values of 10 mg/m n and NO values of 60 mg/m n are expected in the exhaust gas (based on 15 volume percent<br />

oxygen).<br />

*<br />

The combined cycle power plant at Puertollano will be switched into the grid in the second half of 1995, fueled initially with natural<br />

gas. Conversion to coal gas will take place by the end of 1996. A 3-year demonstration period is planned.<br />

Project Cost: ECU600 million<br />

- PYGAS DEMONSTRATION PROJECT Morgantown<br />

Energy Technology Center (METC), CRS Sirrine Engineers, Inc. (C-477)<br />

METC and CRS Sirrine have been working on the development of a gasifier which uses carbonizer tubes as a means to drive off<br />

coal volatiles and tar prior to the conventional fixed-bed gasifier process. The combination of carbonizer (pyrolysis) tube and<br />

fixed-bed gasifier results in coal "Pyrolysis"<br />

and "Gasification,"<br />

hence the name PyGas.<br />

A gasification facility will be built at METC's Gasification Product Improvement Facility (GPIF) located at Monongahela Power's<br />

Fort Martin site. The gasifier will be rated at 6 tons per hour coal throughput. Operating pressure is 600 psi. It is expected to be<br />

5 feet in diameter and 34 feet high.<br />

The concept of the facility is to meter feed coal alone or with limestone through a crusher/dryer and pressure lock pneumatically to<br />

the pryolyzer section of the gasifier. Porous devolatilized char and pyrolysis gas exit the top of the pyrolyzer. Air is injected into<br />

the upper dome of the gasifier to raise the temperature high enough to crack tar vapors in the pyrolysis gas. The char separates<br />

from the gas by gravity and forms the fixed bed.<br />

The gases pass cocurrently downward with the char into the conventional fixed-bed gasification section. The porous char is further<br />

gasified by the countercurrent admittance or air and steam through a rotating grate.<br />

QINGDAO GASIFICATION PLANT (C^78)<br />

China is building a coal gasification plant in the northern city of Qingdao in the Shandong province. The plant, which will produce<br />

263 million cf per day of gas, involves two coke-making batteries, a coal preparation plant, a thermal power station and 14 gas<br />

retorts. The plant will provide a district heating network for the 6.7 million person city, eliminating hundreds of coal-fired boilers<br />

and stoves.<br />

The gasification project is part of a $210 million environmental cleanup program in Qingdao. The Asian Development Bank will<br />

finance $103 million of the total cost, with China providing the balance.<br />

-<br />

RHEINBRAUN HIGH-TEMPERATURE WINKLER PROJECT Rheinbraun<br />

Federal Ministry for Research & Technology (C-480)<br />

AG, Uhde GmbH, Lurgi GmbH, German<br />

Rheinbraun and Uhde have been cooperating since 1975 on development of the High-Temperature Winkler fluidized bed gasifica<br />

tion process. In 1990 Lurgi joined the commercialization effort.<br />

Based on operational experience with various coal gasification processes, especially with ambient pressure Winkler gasifiers,<br />

Rheinische Braunkohlcnwerke AG (Rheinbraun) in the 1960s decided to develop pressurized fluidized bed gasification, the High-<br />

Temperature Winkler (HTW) process. The engineering contractor for this process is Uhde GmbH.<br />

4-70<br />

SYNTHETIC FUELS REPORT, JANUARY 1995

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