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Ikelic - Alliance Digital Repository

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STATUS OF COAL PROJECTS (Underline denotes changes since June 1994)<br />

COMMERCIAL AND R&D PROJECTS (Continued)<br />

In order to obtain a higher gasification efficiency, it is necessary to optimize the oxygen/coal ratio provided to each burner. That<br />

is, the upper stage burners produce reactive char and the lower stage burners generate high temperature gas. High temperature<br />

gas keeps the bottom of the gasifier at high temperature, so molten slag falls fluently.<br />

The specifications and target of the pilot plant are as follows:<br />

Coal feed<br />

Pressure<br />

Temperature<br />

50 ton per day<br />

30 kg/cm g<br />

About 1,800C<br />

Oxidant Oxygen<br />

Coal Feed<br />

Slag<br />

Dry<br />

Discharge Slag Lock Hopper<br />

Refractory Lining<br />

Water-cooled slag coating<br />

Dimensions Outer Pressure Vessel 2 Meters Diameter, 133 Meters Height<br />

Carbon Conversion 98 Percent and more (target)<br />

Cold Gas Efficiency<br />

78 Percent and more (target)<br />

Continuous Operation 1.000 Hours and more (target)<br />

The execution of this project is being carried out by the Research Association for Hydrogen from Coal Process Development, a<br />

joint undertaking by nine private companies, and is organized by NEDO. Additional research is also being conducted by several<br />

private companies to support research and development at the pilot plant. The nine member companies are:<br />

Idemitsu Kosan Co., Ltd.<br />

Osaka Gas Co., Ltd.<br />

Electric Power Development Company<br />

Tokyo Gas Co., Ltd.<br />

Japan Energy Corporation<br />

Toho Gas Co., Ltd.<br />

The Japan Steel Works, Ltd.<br />

Hitachi, Ltd.<br />

Mitsui SRC Development Co., Ltd.<br />

NEDO succeeded in maintaining 1,149 hours of continuous operation and achieved the target gasification efficiencies of the<br />

HYCOL pilot plant in January 1994.<br />

- IGT MILD GASIFICATION PROJECT Institute<br />

ment Board (C-272)<br />

of Gas Technology (IGT), Kerr-McGee Coal Corporation, Illinois Coal Develop<br />

Kerr-McGee Coal Corporation is heading a team whose goal is to develop the Institute of Gas Technology's (IGT) MILDGAS ad<br />

vanced mild gasification concept to produce solid and liquid products from coal. The process uses a combined fluidized-<br />

bed/entrained-bed reactor designed to handle Eastern caking and Western noncaking coals.<br />

The 24 ton per day facility will be built at the Illinois Coal Development Park near Carterville, Illinois. The 3-year program will<br />

provide data for scaleup production, coproducts for testing, preparation of a preliminary design for a larger demonstration unit,<br />

and the development of commercialization plans.<br />

Kerr-McGee Coal Corporation will provide the coal and oversee the project. Bechtel Corporation will design and construct the<br />

process development unit, and Southern Illinois University at Carbondale will operate the facility. IGT will supply the technology<br />

expertise and supervise the activities of the team members.<br />

The technology will produce a solid char that can be further processed into form coke to be used in blast furnaces as a substitute<br />

for traditional coke. Liquids produced by the process could be used to manufacture such materials as roofing and road binders,<br />

electrode binders, and various chemicals.<br />

- IMHEX MOLTEN CARBONATE FUEL CELL DEMONSTRATION M-C<br />

son Services, Institute of Gas Technology (C-273)<br />

Power Corporation, Bechtel Group, Stewart and Steven<br />

M-C Power has a goal of bringing a market-responsive, natural gas fueled IMHEX molten carbonate fuel cell (MCFC) to the<br />

power generation industry by the end of the 1990s. The technology for this MW-Class (1 MW nominal capacity) power plant for<br />

use in distributed generation and cogeneration applications is being developed through a step-wise demonstration program which<br />

began in 1990 and will continue through 1998. M-C Power leads a team which consists of M-C Power, the Bechtel Group. Stewart<br />

and Stevenson Services, Inc. and the Institute of Gas Technology. This team provides both the market and power plant expertise<br />

for this commercialization effort.<br />

4-61<br />

SYNTHETIC FUELS REPORT, JANUARY 1995

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