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Ikelic - Alliance Digital Repository

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STATUS OF COAL PROJECTS (Underline denotes changes since June 1994)<br />

COMMERCIAL AND R&D PROJECTS (Continued)<br />

CAMDEN CLEAN ENERGY PROJECT- Camden Clean Energy Partners Ltd. Partnership, made up of Duke Energy Corp.,<br />

General Electric Co., and Air Products and Chemicals, Inc. (C-100)<br />

A 484 megawatt advanced CGCC power plant is planned for Camden, NJ. Power from the plant will be sold to Public Service<br />

Electric and Gas Co. through an anticipated power sales agreement.<br />

The project will demonstrate the British Gas/Lurgi (BGL) fixed-bed oxygen-blown gasifier technology in which 3,700 tons per<br />

day of Pittsburgh No. 8 high-sulfur coal from West Virginia is gasified to produce a clean gas that is combusted in advanced gas<br />

turbines. Turbine exhaust will be used to produce steam to drive a steam turbine in a second cycle. These two combined cycles<br />

are expected to make the CGCC plant 20 percent more efficient than a conventional coal plant, while reducing levels of SO ,<br />

and particulates to meet the most stringent environmental standards.<br />

NO^<br />

The CGCC component will use four BGL fixed-bed slagging gasifiers, two General Electric 7FA advanced combustion turbines<br />

and a 2,000 ton per day air separation unit. The project will also include a demonstration of a 25 MW molten carbonate fuel<br />

cell, which will be operated with a portion of the clean coal gases.<br />

The project was selected under the United States Department of Energy Clean Coal Technology Demonstration Round 5. The<br />

estimated total project cost is $780 million, of which DOE will provide 25 percent.<br />

- CARBON COUNTY UNDERGROUND COAL GASIFICATION (L'CG^ PROJECT Carbon<br />

of Williams Energy Ventures and Energy International Corporation) (C-105)<br />

County UCG. Inc. (a joint venture<br />

A two-year demonstration project is designed to determine the commercial feasibility of gas produced bv UCG. The project<br />

will be located in a steeply-dipping seam of coal located about 8 miles west of Rawlins. Wyoming. This UCG technology can be<br />

used to develop coal seams that cannot be mined using conventional mining techniques. Air quality and other permits were<br />

obtained in 1994. Depending on the success of the demonstration project, commercial operations could be started as early as<br />

1996.<br />

Project Cost: Unknown<br />

CHARFUEL PROJECT Coal Refining Corporation of American, a subsidiary of Carbon Fuels Corporation (C-110)<br />

Coal Refining Corporation has completed the design phase and has purchased most of the equipment for an 18 ton per day In<br />

tegrated Process Demonstration Unit (IPDU) which will integrate the Charfuel hydrocracker with commercially available<br />

processes to optimize the operating conditions for commercial coal refineries. Coal Refining Corporation is seeking funds to<br />

complete the 18 ton per day IPDU project.<br />

The 18 ton per day IPDU involved demonstrating the patented Charfuel coal refining process. The first step is<br />

"hvdrodisproportionation"<br />

which is accomplished by short residence time flash volatilization. Resulting char may be mixed<br />

back with process-derived liquid hydrocarbons to make a stable, compliance. high-BTU. pipelineable fiuidic fuel. This com<br />

pliance fuel could be burned in a coal-fired or modified oil-fired burners. The char can also he used as a feedstock for in<br />

tegrated combined cycle gasification (IGCC). as a feedstock for pressurized fluidized bed combustion, or as a source of fixed<br />

carbon for direct iron ore reduction (DRI). Additional products manufactured during the refining process include ammonia<br />

and/or urea, sulfur, methanol. MTBE. BTX. naphtha, and fuel oil.<br />

The company's affiliate has completed a program which verified the design of the proprietary coal injector/mixer system. This<br />

work, at a design scale of 150 tons per day, was co-funded by the Department of Energy and conducted at the Western<br />

Research Institute in Laramie. Wyoming. The system operated successfully at over 240 tons per day, or more than 1.5 times<br />

the design scale.<br />

Carbon Fuels Corporation has signed a license agreement with Zia Metallurgical Processes. Inc. for a commercial Charfuel coal<br />

refinery integrated with a Zia steel production facility using Zia's proprietary DRI process to be located in Puerto Rico. The<br />

coal refinery will produce char, fuel gas and liquid hydrocarbons. The char and fuel gas will be used in the steel production<br />

facility. Liquid hydrocarbon products will be sold locally. Zia has agreed to construct five additional Charfuel plants over the<br />

next ten years under the license-<br />

Carbon Fuels has also entered into a Memorandum of Understanding with the Chinese Academy of Sciences to complete the<br />

IPDU and commence commercialization of the Charfuel process in China. The Chinese Ministry of Science and Technolog<br />

ies added the Charfuel project to the list of projects which are to be funded under the Memorandum of Understanding be<br />

tween the U.S. Department of Energy and the Chinese government.<br />

Additionally, the Charfuel hydrocracking process is included as one of the technologies to he evaluated and supported in accor<br />

dance with Section 1305 of the Energy Policy Act.<br />

4-50<br />

SYNTHETIC FUELS REPORT, JANUARY 1995

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