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Nanostructure Science and Technology - World Technology ...

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Appendix B. Site Reports—Europe 179<br />

nanostructured alloys, (3) mechanically alloyed superconducting<br />

borocarbides, <strong>and</strong> (4) bulk metallic glasses.<br />

In the first thrust the relationship to nanostructured research is that ball<br />

milling is a nonequilibrium processing method for preparation of nanoscale<br />

materials. In this regard the formation of nanocrystalline materials is studied<br />

by determining grain size as function of milling conditions such as<br />

temperature, milling intensity, <strong>and</strong> alloy composition. In terms of high<br />

strength lightweight alloys, Al <strong>and</strong> Mg alloys with mixed phases of<br />

nanocrystalline, amorphous, <strong>and</strong>/or quasicrystalline nanoscale<br />

microstructures are studied. Of special interest are Al-base (> 90 at.% Al)<br />

alloys with nanoscale quasicrystalline phases of 20-100 nm diameter<br />

surrounded by fcc Al phase of 5-25 nm thickness. The quasicrystalline<br />

phase comprises 60-80% volume fraction of the alloys. These alloys<br />

combine high strength (1,000 - 1,300 MPa fracture strength) <strong>and</strong> good<br />

ductility (6-25%). The suggested mechanisms for these excellent<br />

mechanical properties include the thin fcc Al layer around the<br />

quasicrystalline particles, a high density of phason defects <strong>and</strong> approximant<br />

crystalline regions with subnanoscale size, <strong>and</strong> the spherical morphology of<br />

the quasicrystalline particles with r<strong>and</strong>om orientations. The research is<br />

aimed at a better underst<strong>and</strong>ing of the mechanical behavior of these<br />

promising materials.<br />

Bulk metallic glasses (e.g., Mg 55 Y 15 Cu 30 ) are prepared by solidification<br />

<strong>and</strong> mechanical alloying methods. The mechanically alloyed bulk metallic<br />

glass powders are consolidated at temperatures above T g . Again some<br />

studies of mixed amorphous <strong>and</strong> nanocrystalline phases are carried out in<br />

these systems. That is, the nanocrystalline precipitates are used to strengthen<br />

the amorphous matrix.<br />

Dr. Karl-Hartmut Müller<br />

IFW, Institute for Metallic Materials, Department of<br />

Superconductivity, Magnetism<br />

Dr. Müller described the research program on the hydrogen-assisted<br />

preparation of fine-grained rare earth permanent magnets. The technique<br />

used is “hydrogenation disproportionation desorption recombination”<br />

(HDDR). The final structure is fine-grained, 100-500 nm, rather than<br />

nanoscale, but during the disproportionation <strong>and</strong> desorption steps the<br />

structures can be ~ 100 nm in size. An example of HDDR for Nd-Fe-B is as<br />

follows: Original cast alloy of Nd 16 Fe 76 B 8 with Nd-rich <strong>and</strong> Nd 2 Fe 14 B<br />

phases is processed in four steps: (1) hydrogenation forms NdH 2.7 <strong>and</strong><br />

Nd 2 Fe 14 BH 2.9 ; (2) disproportionation reaction results in a fine mixture of Fe,<br />

NdH 2.2 , <strong>and</strong> Fe 2 B; (3) desorption provides a very fine mixture of Fe, Nd,

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