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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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OP-IV-13HYDROGEN PRODUCTION VIA METHANE DECOMPOSITION ONRANEY-TYPE CATALYSTSA.F. Cunha, J.J.M. Órfão, J.L. FigueiredoLaboratório de Catálise e Materiais, Departamento de Engenharia Química,Faculdade de Engenharia, Universidade do Porto, Rua Dr. Roberto Frias, 4200-465 Porto,Portugal, Fax: +351 225081449, E-mail: jlfig@fe.up.ptAbstractPure hydrogen and filamentous carbon (carbon nan<strong>of</strong>ibres and nanotubes) were producedby catalytic methane decomposition on Raney-type catalysts (Ni, Co and Fe). Conversionsnear to equilibrium were obtained under well defined operating conditions without anysignificant catalyst deactivation.IntroductionConcerns over <strong>the</strong> environment and depletion <strong>of</strong> fossil fuels led to <strong>the</strong> concepts <strong>of</strong>«hydrogen-energy system» and «hydrogen economy». Hydrogen is a convenient energycarrier which can be used efficiently and without any emissions in fuel cells. Hydrogen ismostly produced by steam reforming <strong>of</strong> methane, which also yields CO and CO 2 . For fuel cellapplications, however, very low levels <strong>of</strong> carbon oxides are tolerated. An interestingalternative process is <strong>the</strong> catalytic decomposition <strong>of</strong> methane (CH 4 C + 2 H 2 ), especiallyif <strong>the</strong> carbon by-product can be obtained in suitable form for practical applications [1], suchas carbon nan<strong>of</strong>ibres or nanotubes. Thus, <strong>the</strong>re has been an intense research effort on thistopic in recent years [2, and references <strong>the</strong>rein]. Supported metal catalysts have been mostlyused for this purpose, but in <strong>the</strong> present work we report promising results obtained withmassive catalysts (Raney-type Ni, Co and Fe).ExperimentalThe Raney-type catalysts were prepared from Me-Al alloys (Me = Ni, Co or Fe) withnominal active phase content in <strong>the</strong> alloys <strong>of</strong> 50 or 30 wt. %. The Ni50 alloy was a FlukaChemie GmbH product, and <strong>the</strong> remaining alloys were supplied by H.C. Starck GmbH. TheNi30 and Co30 alloys were prepared by a patented quenching process [3]. The alloys wereactivated by leaching out Al with a concentrated NaOH solution. The catalysts were tested ina fixed bed reactor ei<strong>the</strong>r iso<strong>the</strong>rmally or under a temperature programme. The original alloys,<strong>the</strong> resulting catalysts and <strong>the</strong> carbon deposits were characterized by appropriate techniques.164

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