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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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OP-II-3Taking into account <strong>the</strong>se previous studies on crystallization processes in fluidized bedreactors, this work was involved in <strong>the</strong> fluoride recovery as solid product CaF 2 with <strong>the</strong>objectives <strong>of</strong> (i) <strong>the</strong> improvement <strong>of</strong> process efficiency by means <strong>of</strong> <strong>the</strong> reduction <strong>of</strong> finesformation with multiple feed points <strong>of</strong> Calcium into <strong>the</strong> reactor, and (ii) <strong>the</strong> simulation <strong>of</strong> <strong>the</strong>fluidized bed reactor to describe <strong>the</strong> effect <strong>of</strong> <strong>the</strong> distribution <strong>of</strong> <strong>the</strong> supersaturation, with <strong>the</strong>introduction <strong>of</strong> <strong>the</strong> product growth model and <strong>the</strong> fines formation equation in order to predict<strong>the</strong> process efficiencies in terms <strong>of</strong> fluoride removal and recovery as solid product and.The experimental results <strong>of</strong> process efficiency at laboratory scale indicated a significantincrease <strong>of</strong> 20 % when three feed points <strong>of</strong> Calcium where used in comparison to one point at<strong>the</strong> bottom <strong>of</strong> <strong>the</strong> reactor, working with fluoride concentration <strong>of</strong> 500 mg/l at <strong>the</strong> inlet <strong>of</strong> <strong>the</strong>reactor. The process simulation also provided <strong>the</strong> estimation <strong>of</strong> <strong>the</strong> benefits on <strong>the</strong>consumption <strong>of</strong> raw materials and waste disposal, and it is used as an important tool to scaleup <strong>the</strong> process for its integration into <strong>the</strong> production lines.AcknowledgmentsThis research is financially supported by <strong>the</strong> Spanish Ministry <strong>of</strong> Science and Technology(Project CONSOLIDER CTM2006-00317).References1. Irabien, A., Garea, A., Aldaco, R., Perez, O., Saenz, J.M., Patent number ES2270705, 01/04/2007.2. Aldaco, R., de Luis, P., Irabien, A., Fluidized bed reactor for fluoride removal, Chem. Eng. J., 107, 113-117,2005.3. Aldaco, R., Garea, A., Irabien, A., Calcium fluoride recovery from fluoride wastewater in a fluidized bedreactor, Water Res., 41, 810–818, 2007.4. Garea, A., Aldaco, R., Lopez, E., Irabien, A., Pilot plant operation <strong>of</strong> a fluidized crystallization process forcalcium fluoride recovery, 5 th European Meeting on Chemical Industry and Environment, Vienna, 2006.5. Aldaco, R., Garea, A., Irabien, A., Modelling <strong>of</strong> particle growth: application to water treatment in a fluidizedbed reactor. Chem. Eng. J., 134, 66-71, 2007.6. Aldaco, R., Garea, A., Irabien, A., Particle growth kinetics <strong>of</strong> calcium fluoride in a fluidized bed reactor,Chem. Eng. Sci., 62, 2958-2966, 2007.7. Aldaco, R., Garea, A., Irabien, A., Fluoride recovery in a fluidized bed :crystallization <strong>of</strong> calcium fluorideon silica sand, Ind. Eng. Chem. Res., 45, 796 –802, 2006.8. Costodes, V.C., Lewin, A.E., Reactive crystallization <strong>of</strong> nickel hydroxy-carbonate in fluidized-bed reactor:fines production and column design. Chem. Eng. Sci., 61, 1377-1385, 2006.9. Seckler, M.M., Bruinsma, O.S.L., van Rosmalen, G.M., Phosphate removal in a fluidized bed- I.Identification <strong>of</strong> physical processes. Water Res., 30, 1585-1588, 1996.10. Battistoni, P., Deangelis, A., Pavan, P., Prisclandaro, M., Cecchi, F., Phosphorous removal from a realanaerobic supernatant by struvite crystallization, Water Res., 35, 2167-2178, 2001.80

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