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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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PP-III-12IMPROVING THE PROCESS OF HIGHER PARAFFINDEHYDROGENATION ON THE BASIS OF NONSTATIONARYKINETIC MODELKravtsov А.V., Ivanchina E.D., Ivashkina Е.N., Yuriev Е.М.Tomsk Polytechnic University, 634050, Lenina Street, 30, Tomsk, Russia,fax: +7 (3822) 563435, e-mail: ivashkinaen@rambler.ruThe potential demand <strong>of</strong> domestic market <strong>of</strong> syn<strong>the</strong>tic detergents in a raw material base,which is linear alkyl benzenes (LAB) and linear alkyl benzene sulphanates (LABS), is about100 thous. tons per year. One <strong>of</strong> <strong>the</strong> possible ways <strong>of</strong> <strong>the</strong> set productivity improvement isinclusion <strong>of</strong> <strong>the</strong> second dehydrogenation reactor in parallel operation.At present, only one dehydrogenation reactor is included into set operation, while <strong>the</strong>second reactor being a reserve one. Technical staff supposes that <strong>the</strong> reserve reactor inclusioninto parallel operation allows increasing <strong>the</strong> volume <strong>of</strong> released production withoutfundamental reconstruction <strong>of</strong> operative equipment.Forecasting operation <strong>of</strong> such variant <strong>of</strong> scheme <strong>of</strong> <strong>the</strong> operative set may be performed<strong>the</strong> most efficiently applying <strong>the</strong> kinetic model developed by <strong>the</strong> authors, describingsufficiently <strong>the</strong> industrial process <strong>of</strong> higher paraffins dehydrogenation, and technologicalmodeling system created on its basis (TMS) [1].Ma<strong>the</strong>matical description <strong>of</strong> dehydrogenation process is taken as a principle <strong>of</strong> <strong>the</strong>technological modeling system, which contains <strong>the</strong> following issues: current and prognosticcalculation <strong>of</strong> higher paraffins dehydrogenation processes and by-products hydrogenation,material balance calculation <strong>of</strong> <strong>the</strong> set in whole, visualization <strong>of</strong> <strong>the</strong> obtained results (curves,tables).Using <strong>the</strong> developed TMS <strong>the</strong> prognostic calculations set indexes operation were carriedout at <strong>the</strong> following invariable initial data: molar ratio Н 2 /hydrocarbons = 7:1; n-paraffinsvolume flow for both reactors 75 m 3 /h; LAB generation – 180 t./day.At parallel operation <strong>of</strong> dehydrogenation reactors <strong>the</strong> main factor, defining <strong>the</strong> change <strong>of</strong>efficiency indexes <strong>of</strong> this process, is raw materials load reduction per one reactor, and<strong>the</strong>refore, decrease <strong>of</strong> volumetric feed rate, i.e. increase <strong>of</strong> contact time <strong>of</strong> agents and catalyst.Reduction <strong>of</strong> volumetric raw materials feed rate allows decreasing temperature pr<strong>of</strong>ile <strong>of</strong> <strong>the</strong>process, on <strong>the</strong> one hand, and as a result, increasing catalyst service life (Fig. 1).On <strong>the</strong> o<strong>the</strong>r hand, it does not allow increasing LAB capacity (this index remains almostat <strong>the</strong> same level or it will be a little bit higher due to a longer contact time).325

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