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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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PP-IV-13CATALYTIC FLUE GAS CONDITIONING IN ELECTROSTATICPRECIPITATORS OF COAL-FIRED POWERPLANTSA.N. Zagoruiko, B.S. Balzhinimaev, E.A. Paukshtis, L.G. Simonova, S.V. Vanag,A.M. Zykov*, S.N. Anichkov*, N.D. Hutson**<strong>Boreskov</strong> <strong>Institute</strong> <strong>of</strong> <strong>Catalysis</strong>, pr. Akad. Lavrentieva, 5, Novosibirsk, 630090, Russia;fax: 7-383-3307678; e-mail: zagor@catalysis.ru*All-Russia Thermal Engineering <strong>Institute</strong>, Avtozavodskaya 14/23, Moscow, 115280, Russia;fax: 7-495-675-3725; e-mail: zykov-naot@yandex.ru**U.S. Environmental Protection Agency, Ariel Rios Building, 1200 Pennsylvania Avenue,Washington DC, 20460, USA; fax: 1-919-541-0554, e-mail: hutson.nick@epamail.epa.govCoal-fired power generation capacity in <strong>the</strong> <strong>Russian</strong> Federation is approximately29 GWe, accounting for about 19% <strong>of</strong> <strong>the</strong> total electricity generation in <strong>the</strong> area. Thoughsome decrease <strong>of</strong> coal consumption in Russia was observed in <strong>the</strong> 1990's, it is projected thatcoal's share <strong>of</strong> fuel usage in <strong>the</strong> country will be increased due to <strong>the</strong> fast rise <strong>of</strong> natural gasprices. Still, with a large amount <strong>of</strong> <strong>the</strong> coal used in <strong>Russian</strong> power plants having an ashcontent that exceeds 40 wt%, particulate matter (PM) retention in <strong>the</strong> flue gas is still a ra<strong>the</strong>rurgent problem. Almost a half <strong>of</strong> such power plants are equipped with electrostaticprecipitators (ESPs) for control <strong>of</strong> PM emissions from. The collection efficiency <strong>of</strong> <strong>the</strong> ESPpartially depends on <strong>the</strong> electrical resistivity <strong>of</strong> <strong>the</strong> fly ash. Ash that is too resistive is difficultto charge and collect, and once collected, is difficult to remove from <strong>the</strong> ESP collectionelectrodes. High resistivity ash can also cause «back corona», in which corona is generated on<strong>the</strong> collection electrodes, fur<strong>the</strong>r degrading precipitator performance. Estimates indicate thatat typical flue gas temperatures <strong>of</strong> 140-150 °C, <strong>the</strong> combustion products <strong>of</strong> about 40% <strong>of</strong> <strong>the</strong>coals fired in <strong>Russian</strong> and ex-USSR power plants possess unfavorable electrophysicalproperties.Therefore, <strong>the</strong>re is great value in increasing <strong>the</strong> efficiency <strong>of</strong> ESPs by lowering <strong>the</strong>resistivity <strong>of</strong> fly ash. This may be accomplished via an ESP upgrade technique known as fluegas conditioning. Injecting small concentrations (2-10 ppm) <strong>of</strong> SO 3 is a proven way tocondition <strong>the</strong> flue gas for improved ESP performance. The surface absorbed SO 3 (or H 2 SO 4 )is very electrically conductive and effectively lowers <strong>the</strong> resistivity <strong>of</strong> <strong>the</strong> bulk fly ash.Controlled catalytic oxidation <strong>of</strong> SO 2 may be a cost-effective upgrade to condition <strong>the</strong> fluegas for improved ESP performance.418

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