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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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OP-I-12KINETIC STUDIES IN STRUCTURED REACTOR WITH THEFRAGMENT OF MONOLITH CATALYSTN.N. Sazonova 1 , S.N. Pavlova 1 , S.A. Pokrovskaya 1,2 , N.A. Chumakova 1,2 , V.A. Sadykov 1,21 <strong>Boreskov</strong> <strong>Institute</strong> <strong>of</strong> <strong>Catalysis</strong> SB RAS, pr. Akademika Lavrentieva 5, Novosibirsk, RussiaPhone: 007-383-3306878; fax: 007-383-3306878, E-mail: pokrov@catalysis.ru2 Novosibirsk State University, Pirogova st., Novosibirsk, RussiaThe kinetic study <strong>of</strong> high-temperature processes at relevant experimental conditions, inparticular, realized on monolithic catalysts at short contact times, is a complicated task whichdemands <strong>the</strong> use <strong>of</strong> special structured reactors <strong>of</strong> small scale. In analogy to <strong>the</strong> case <strong>of</strong>monolithic reactors for industrial applications, such model reactors allow to realize <strong>the</strong>investigations at high space velocities, and <strong>the</strong> impact <strong>of</strong> mass transfer, pressure drop andtemperature gradients along <strong>the</strong> catalyst length can be minimized. The advantages <strong>of</strong> annularand metallic plate-type structured reactors for kinetic measurements under severe conditionswere shown for <strong>the</strong> case <strong>of</strong> CH 4 and CO combustion over a PdO/γ-Al 2 O 3 catalyst [1]. Catalystunits for <strong>the</strong>se reactors were prepared specially via coating some ceramic or metallic surfaceby a thin catalyst layer.In structured reactor used for <strong>the</strong> study <strong>of</strong> partial oxidation <strong>of</strong> methane (POM) into syngasover LaNiPt–catalyst, separate structured elements <strong>of</strong> a real monolith are tested in a quartztube at short contact times [2]. The aim <strong>of</strong> present work is <strong>the</strong> analysis <strong>of</strong> such structuredreactor behavior for a monolithic catalyst based on a honeycomb α-Al 2 O 3 support withtriangular channels.ExperimentalFor <strong>the</strong> purpose, <strong>the</strong> triangular fragments <strong>of</strong> a porous monolithic LaNiPt/α-Al 2 O 3 catalystwith one separate straight channel with wall thickness 0.2 mm, side <strong>of</strong> <strong>the</strong> channel 2.3 mm,and length <strong>of</strong> 10-20 mm were used for <strong>the</strong> experiments. Thus, <strong>the</strong> catalyst shape and structurecorresponded completely to a real catalytic system. The POM testing <strong>of</strong> <strong>the</strong> fragments wasperformed in a plug-flow quartz reactor <strong>of</strong> 4 mm ID at atmospheric pressure. The temperature<strong>of</strong> <strong>the</strong> catalytic bed was varied in <strong>the</strong> range <strong>of</strong> 600-900 °C and controlled precisely by thin<strong>the</strong>rmo-couples placed along <strong>the</strong> catalyst length. The reaction mixture contained 3–12 % <strong>of</strong>methane and 1.5–6 % <strong>of</strong> oxygen flowing with <strong>the</strong> rate in <strong>the</strong> range <strong>of</strong> 5–30 l/hour, i.e., at 4–15 ms contact time.Impact <strong>of</strong> inter-phase mass transferThe axial pr<strong>of</strong>iles <strong>of</strong> mass transfer rates between gaseous flow phase and <strong>the</strong> catalyst wallwere determined on <strong>the</strong> basis <strong>of</strong> <strong>the</strong> approaches developed for local Sherwood number in48

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