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Boreskov Institute of Catalysis of the Siberian Branch of Russian ...

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PP-III-41MODELLING AND DESIGN OF THE REACTORS FOR THE PROCESSOF THERMOCATALYTIC HYDROGENATION OF LIQUIDPRODUCTS OF PYROLYSIS FOR OBTAINING BENZENEA.I. Babaev, A.M. Aliyev, A.Z. TahirovAzerbaijan National Academy <strong>of</strong> Sciences, <strong>Institute</strong> <strong>of</strong> Chemical Problems,e-mail: ITPCHT@itpcht.ab.azAt present, sources <strong>of</strong> raw material for obtaining <strong>of</strong> benzene are <strong>the</strong> aromatichydrocarbons C 7 -C 9 and hydrorefined fraction <strong>of</strong> pyrocondensate, benzene-tolnenexylene(BTX).Hydrodealkylation and hydrocracking <strong>of</strong> non-aromatic hydrocarbons <strong>of</strong> BTXfraction is carried out by <strong>the</strong>rmal and catalytic methods under pressure <strong>of</strong> hydrogen, 2.5-6.3 MPa and at high temperature, 620-730°C. Shortages <strong>of</strong> <strong>the</strong> <strong>the</strong>rmal process are greaterformation <strong>of</strong> polycyclic aromatic hydrocarbons, lesser yield <strong>of</strong> ethane and propane and hightemperature. Shortages <strong>of</strong> <strong>the</strong> catalytic process are high pressure, complication <strong>of</strong> regulation<strong>of</strong> temperature and large expenditure <strong>of</strong> <strong>the</strong> catalyst.In our <strong>Institute</strong> it has been developed <strong>the</strong> <strong>the</strong>rmocatalytic process which combines <strong>the</strong>advantages <strong>of</strong> <strong>the</strong>rmal and catalytic processes [1]. Thermocatalytic version <strong>of</strong> <strong>the</strong> processforesees <strong>the</strong> realization <strong>of</strong> hydrogenation <strong>of</strong> BTX fraction in two consecutive adiabaticreactors. In <strong>the</strong> first reactor with injection mixing, <strong>the</strong> degree <strong>of</strong> hydrocracking achieves 90%.In <strong>the</strong> second reactor with <strong>the</strong> polyfunctional catalyst – B-17/3, <strong>the</strong> reaction <strong>of</strong> hydrocracking<strong>of</strong> non-aromatic hydrocarbons finishes completely. At <strong>the</strong> description <strong>of</strong> mechanism <strong>of</strong> <strong>the</strong>process we have considered <strong>the</strong> aromatic hydrocarbons, С 8 ; naph<strong>the</strong>ne hydrocarbons, C 6 -C 8 ;paraffin hydrocarbons, C 6 -C 8 and hydrocarbons, C 1 -C 4 in <strong>the</strong> aggregated form. Taking intoaccount that hydrodynamics <strong>of</strong> <strong>the</strong> injection reactor corresponds to model <strong>of</strong> ideal stirred, <strong>the</strong>kinetic model <strong>of</strong> <strong>the</strong> <strong>the</strong>rmal reactor may be written as:P = P1PP = PPPP23456= P= P= P= PT = T0102030405060+ V+ V+ V+ V+ V+ V⎛+ V ⎜−⎝( R2− R1)/v( R1− 2R5− R6)( − R2)/v( R6− R3)/v( R3− R4)/v( R )/v56∑i=1/ v⎞Ri ΔHi/ CpρRT−αX/⎠( T − T ) ⎟ vwhere R i is a rate <strong>of</strong> reaction i; ∆H i is a heat <strong>of</strong> reaction i; C P is an average heat capacity <strong>of</strong><strong>the</strong> reaction environment; ρ is a density <strong>of</strong> <strong>the</strong> reaction environment; V is a volume <strong>of</strong> <strong>the</strong>382(1)

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