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Volvo Maintenance Hints for 7xx/9xx - Bill Garland's Nuclear ...

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Pan Gasket Gasket Kit<br />

It's a good idea to have a plate to hold the accumulator pistons in place in the<br />

transmission as you take the valve body out. I've heard of people getting by without<br />

one but I felt it was better not to risk having the pistons drop out onto the floor. I made<br />

one from a scrap piece of 1mm thick steel plate. Three holes are drilled in the plate<br />

corresponding to the pan bolt holes and it is held in place using the pan bolts. See pic<br />

below. The arrow points to the correct holes. I had to redrill them because I was<br />

slightly off with my measurements, so ignore the bottom holes.<br />

Accumulator<br />

piston<br />

holding tool<br />

If you are planning to do a full valve body service, allow a whole weekend. This is<br />

NOT a job you will do in an afternoon so plan it <strong>for</strong> a time when you won't need the car<br />

<strong>for</strong> a couple of days. It is possible to replace just the check ball and put everything<br />

back together in a day but while you're in there you might as well do a thorough job.

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