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Food-Service-Manual-for-Health-Care-Institutions

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• A maintenance and inspection schedule is developed. Instructions should be explicit and<br />

complete and should include diagrams that indicate the location of key points or parts. The<br />

schedule should also indicate what, when, and how activities are to be per<strong>for</strong>med.<br />

• The employees responsible <strong>for</strong> per<strong>for</strong>ming maintenance tasks are trained. It is important<br />

that the employees understand the instructions and time schedules.<br />

• A follow-up method of inspection is developed. A master check-off sheet that lists the<br />

equipment, the activities to be per<strong>for</strong>med, and the employees responsible is useful. However,<br />

other types of systems also work well. The key is to devise a system that works best <strong>for</strong> the<br />

institution (Exhibit 21.3).<br />

• Review records periodically and take action be<strong>for</strong>e a malfunction occurs. If service is<br />

required too frequently <strong>for</strong> any piece of equipment, the records should be checked. Repair costs<br />

may far exceed replacement costs in the long run. Accurate records provide management with<br />

data that can be presented to administrators in requesting new equipment.<br />

• File manuals and other in<strong>for</strong>mation received from the manufacturer in a location convenient<br />

to the food service director and engineering department personnel. Such materials<br />

should be part of the permanent equipment file <strong>for</strong> the life of the equipment. If the engineering<br />

department is in charge of routine inspection and care, an up-to-date file may also be located<br />

in that department. Files should be reviewed periodically and outdated materials discarded.<br />

Preventive maintenance circumvents the effects of equipment breakdowns, and employees<br />

trained properly in the operation and care of equipment can be a valuable asset to management<br />

in this respect. The malfunctioning of equipment not only can damage product quality, it also<br />

is frustrating and possibly unsafe <strong>for</strong> employees. After training, many employees can practice<br />

preventive maintenance on the equipment they use (Exhibit 21.4). All employees should learn<br />

to report suspected malfunctions, unusual noises, and any other problems with equipment to<br />

the food service director.<br />

In many health care institutions, maintenance department personnel are trained in routine<br />

inspection, care, and minor repairs. Large institutions may have a staff member who is specially<br />

trained to per<strong>for</strong>m these duties. Enhanced diagnostics permit operators to more easily locate<br />

the source of equipment problems and begin repairs.<br />

Having skilled personnel within the organization helps equipment repair times. However,<br />

additional salaries are involved, and money and storage space may be tied up in an inventory<br />

of spare parts. Alternative methods <strong>for</strong> equipment maintenance and repair are contract service<br />

agreements with the equipment manufacturer or vendor or in<strong>for</strong>mal agreements with a local<br />

repair service. Whatever the arrangement, it is important that factory-trained repair people and<br />

spare parts be available within a reasonable distance of the food service operation to eliminate<br />

lengthy delays in equipment repair. The cost, convenience, and delay time <strong>for</strong> each service<br />

should be evaluated be<strong>for</strong>e a maintenance decision is made.<br />

Exhibit 21.3. Equipment Management Inventory<br />

Equipment Acquisition Identification Frequency<br />

Name Date Number Location Classification Safety of Repairs<br />

Note: E indicates electrical; S, steam; and G, gas.<br />

E S G By whom Cost<br />

Facility Design and Equipment Selection<br />

731

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