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AX-196 AT7755 AT8279 AT3499 AT8376 AT8283 AUTOMATIC TRANSAXLE (A241H) - Component Parts (Valve Body) No. 1 Thrust Washer (c) Using a screwdriver, install the snap ring. 4. CHECK OPERATION OF DIFFERENTIAL LOCK CLUTCH PISTON (a) Plug the one hole with your hand. (b) Apply compressed air into the other hole and be sure that the piston move. 5. INSTALL NO. 1 THRUST WASHER 6. CHECK AND ADJUST FRONT DIFFERENTIAL SIDE GEAR BACKLASH (Front Differential Left Case) (a) Install the following parts: Side gear thrust washer Side gear Two differential pinion gear Two pinion gear thrust washer Pinion shaft Pinion shaft pin (b) Using a dial indicator, measure the backlash one pinion gear while holding the side gear toward the case. Backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.) If not within specification select the side gear thrust washer. NOTICE: Do not tighten the vise too tight.
AT8375 AT8284 AT8277 AT8285 AT8296 AUTOMATIC TRANSAXLE (A241H) - Component Parts (Valve Body) Torx Wrench (Front Differential Right Case) (a) Install the following parts: Side gear thrust washer Side gear Two differential pinion gear Two pinion gear thrust washer Pinion shaft Pinion shaft pin (b) Using a dial indicator, measure the backlash one pinion gear while holding the side gear toward the case. Backlash: 0.05 - 0.20 mm (0.0020 - 0.0079 in.) If not within specification select the side gear thrust washer. Mark Thickness mm (in.) Mark Thickness mm (in.) A B C D 1.00 (0.0394) 1.05 (0.0413) 1.10 (0.0433) 1.15 (0.0453) E F G 1.20 (0.0472) 1.25 (0.0492) 1.30 (0.0512) 7. INSTALL FRONT DIFFERENTIAL LEFT CASE (a) Install the left case to the right case. (b) Using a torx wrench, torque the eight torx screws. Torque: 33 N-m (340 kgf-cm, 25 ft-lbf) NOTICE: Do not scratch the contact surface of the needle bearing. 8. INSTALL FRONT DIFFERENTIAL CASE (a) Install the front differential case to the ring gear mounting right case. (b) Install the No. 2 thrust washer. AX-197
Page 1 and 2:
IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
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AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
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AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
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AX-1 10 AT8497 AT2980 AT8058 AT2981
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AX-1 12 AT8484 AT8485 AT5831 AT7886
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AX-1 14 AT8005 AT8004 AUTOMATIC TRA
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AX-1 16 8. Be sure to install the t
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AX-1 18 AT2956 AT2911 AT0593 AT2910
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AX-120 AT0544 AT0700 AT0701 AT7931
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AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
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AX-126 AT0604 AT0523 AT2892 AT8034
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AX-128 AT0607 AT5829 AT3139 AT0610
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AX-130 AT5704 AT2965 AT2966 AT0798
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AX-132 AT2592 AT7891 AT0626 AT0627
Page 43 and 44:
AX-134 AT2968 AT2023 AT2969 AT0635
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AX-136 AT0525 AT8484 AT5711 AT2766
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AX-138 AT2869 AT2867 AT2865 AT8302
Page 49 and 50:
AX-140 AT5707 AT0643 AT5692 AT7991
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AX-142 AT5685 AT2975 AT2855 AT2854
Page 53 and 54:
AX-144 AT5684 AT7926 AT7887 AT5683
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AX-146 AT5639 AT5730 AT7762 AT5638
Page 57 and 58: AX-148 22 (225, 16) Snap Ring Disc
Page 59 and 60: AX-150 AT8074 AT8069 AT8496 AT8079
Page 67 and 68: AX-158 A AT0352 AT3035 AT8049 AT065
Page 81 and 82: AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84: AX-174 AT7994 AT7995 SST AUTOMATIC
Page 85 and 86: Thrust Washer Direct Clutch Race Oi
Page 87 and 88: COMPONENT PARTS (See page AX-48 to
Page 89 and 90: AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92: Primary Regulator Valve Sleeve AT33
Page 93 and 94: AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96: AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 99 and 100: AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 103 and 104: AT8279 AT8280 AT8271 SST AT7754 AT8
Page 107: AT8471 AT7753 SST AT7754 AT3498 AT8
Page 111 and 112: AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 113 and 114: ♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116: 29 (300, 22) Governor Driven Gear U
Page 121 and 122: A240L A243L AT3135 A241E AT2584 AT3
Page 131 and 132: AT2892 AT0523 Ex. A240L AT0525 AT05
Page 139 and 140: AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142: AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144: Front Bearing Race Thrust Bering Re
Page 145 and 146: AT5696 Torx Wrench AT5643 AT0548 AT
Page 159 and 160:
AT2759 AT0631 AT2593 AT2868 AT2023
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AT1984 AT0381 AT2971 AT2595 AT3348
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AT8047 AT3345 AT2870 AT2869 AT2867
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AT0643 AT3114 AT0108 AT0645 AT3433
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AT5645 AT3440 AT7992 AT8499 AT8057
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AT0501 AT8040 AT8006 AT7762 AT8041
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AT8074 AT3447 AUTOMATIC TRANSAXLE (
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AX-48 Pin Second Coast Brake Band
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AX-50 AT7707 Less than 5 mm (0.20 i
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AX-52 AT3611 AT2732 AT0153 AT0154 A
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AX-54 AT3611 AT0159 AT0160 AT0161 A
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AX-56 AT0163 AT2733 AT2734 AT0165 A
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AX-58 A241E AT3617 AT5832 AT7710 Fl
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AT0187 AT2740 AT8081 AT2739 AT0187
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♦ Non-reusable part AT7716 AT2742
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AT2699 AT0191 AT0323 Hold Align Sna
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AT0323 AT7717 AT8055 AT7717 AT4304
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AT2919 AT0200 AT2920 Front Bearing
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N-m (kgf-cm, ft-lbf) Non-reusable p
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AT0565 AT2928 AT2929 AT2930 AT2931
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AT0581 AT2934 AT7921 AT2929 AT0582
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AT0589 AT0590 AT2938 AT0588 AT2939
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♦ Non-reusable part AT2942 AT0572
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AT5834 AT5837 AT0576 AT0577 AT2948
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Flange Disc Plate AT3113 AT2952 AT2
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A241E ♦ Gasket Plate ♦ O-Ring N
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A241E AT8032 A240L, A243L AT3048 AT
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Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
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SPECIFICATIONS OF VALVE BODY SPRING
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A240L, A243L AT3051 AT3052 Plug Key
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LOCATION OF KEYS AND STRAINER A240L
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IN-4 Seal Lock Adhesive IN0036 INTR
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IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
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TR-40 SERVICE SPECIFICATIONS SERVIC
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AX-232 SERVICE SPECIFICATIONS SERVI
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AX-234 SERVICE DATA (Cont’d) Accu
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AX-236 SERVICE DATA (Cont’d) Diff
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AX-12 Illustration Part No. Part Na
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AX-14 SST (SPECIAL SERVICE TOOLS) (
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STANDARD BOLT TORQUE SPECIFICATIONS
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TR-2 29 (300, 22) Transfer Right Ca
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TR-4 AT3354 AT3360 AT3364 AT3362 AT
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TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
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TR-10 AT7776 AT7777 SST TRANSFER (A
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TR-12 AT8009 AT7778 AT3342 AT7779 A
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TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
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TR-16 AT8068 AT8063 TRANSFER (A241H
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TR-18 AT7782 Matchmarks AT7783 AT77
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TR-20 AT7790 AT8354 AT7791 AT7792 S
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TR-22 AT7794 AT7788 AT7795 AT7787 -
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TR-24 AT7798 AT7787 AT7786 Matchmar
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TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
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TR-30 AT8245 AT8244 AT3401 AT8260 A
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TR-32 AT8115 AT8267 AT8268 Adjustin
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TR-34 AT3361 AT3360 AT3308 AT3358 A
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TR-36 AT3362 AT3357 AT3415 AT8115 A
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TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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