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AX-80 AT2935 AT2936 AT7922 AT0588 AT2937 SST AUTOMATIC TRANSAXLE - Component Parts (Counter Shaft) SST SST SST SST 5. INSTALL ANOTHER BEARING TO COUNTER SHAFT Using SST and press, press in the another bearing. SST 09350-32014 (09351-32180) NOTICE: Be sure there is some clearance between the output flange and bearing. 6. INSTALL BEARING INNER RACE Using SST and press, press in the inner race. SST 09350-32014 (09351-32180) NOTICE: Be sure there is some clearance. 7. ADJUST COUNTER SHAFT STARTING TORQUE (a) Using SST and press, press in the counter driven gear to the counter shaft. SST 09354-32014 (09351-32100) (b) Install SST to the driven gear. SST 09350-32014 (09351-32032) (c) Secure the counter shaft by holding the SST in a vise. SST 09350-32014 (09351-32032)
AT0589 AT0590 AT2938 AT0588 AT2939 SST SST SST Fulcrum Length AUTOMATIC TRANSAXLE - Component Parts (Counter Shaft) SST (d) Temporarily install the new lock nut, and using SST, tighten the lock nut until the counter shaft starting torque is in specification. SST 09350-32014 (09361-32170) Torque (Reference): 117 - 216 N-m (A241E, A243L) (1,800 - 2,200 kgf-cm, 130 - 159 ft-lbf) Torque (Reference): 157 - 193 N-m (A240L, A241H) (1,610 - 1,970 kgf-cm, 116 - 142 ft-lbf) HINT: Use a torque wrench with a fulcrum length of 42 cm (16.54 in.). (e) Using soft jaws, , hold the drive pinion in a vise. (f) Using SST and spring tension gauge, measure the starting torque of the counter shaft. SST 09350-32014 (09351-32170) Starting torque: with tension gauge 12 - 20 N (1.2 - 2.0 kg, 2.6 - 4.4 lb) with torque gauge (hexagon nut side) New bearing 0.6 - 1.0 N-m (6 - 10 kgf-cm, 5.2 - 8.7 in.-bf) Reused bearing 0.3 - 0.5 Nrrn (3 - 5 kgf-cm, 2.6 - 4.3 in.-lbf) If the starting torque is exceeded, replace the spacer and retorque. HINT: Before measuring the starting torque, sung down the bearing by turning the counter shaft. (g) Using a punch and hammer, stake the lock nut. (h) Remove the SST from the counter driven gear. SST 09350-32014 (09351-32032) (i) Using SST, remove the counter driven gear. SST 09350-32014 (09351-32061) AX-81
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IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
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AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
Page 15 and 16:
AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
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AX-1 10 AT8497 AT2980 AT8058 AT2981
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AX-1 12 AT8484 AT8485 AT5831 AT7886
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AX-1 14 AT8005 AT8004 AUTOMATIC TRA
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AX-1 16 8. Be sure to install the t
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AX-1 18 AT2956 AT2911 AT0593 AT2910
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AX-120 AT0544 AT0700 AT0701 AT7931
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AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
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AX-128 AT0607 AT5829 AT3139 AT0610
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AX-130 AT5704 AT2965 AT2966 AT0798
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AX-132 AT2592 AT7891 AT0626 AT0627
Page 43 and 44:
AX-134 AT2968 AT2023 AT2969 AT0635
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AX-136 AT0525 AT8484 AT5711 AT2766
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AX-138 AT2869 AT2867 AT2865 AT8302
Page 49 and 50:
AX-140 AT5707 AT0643 AT5692 AT7991
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AX-142 AT5685 AT2975 AT2855 AT2854
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AX-144 AT5684 AT7926 AT7887 AT5683
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AX-146 AT5639 AT5730 AT7762 AT5638
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AX-148 22 (225, 16) Snap Ring Disc
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AX-150 AT8074 AT8069 AT8496 AT8079
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AX-152 AT2850 AT8071 AT8051 AT8057
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AX-154 AT0653 AT3135 AT3433 AT0108
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AX-156 AT3111 AT2863 AT3141 AT2865
Page 67 and 68:
AX-158 A AT0352 AT3035 AT8049 AT065
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AX-160 AT2877 AT2878 AT0518 AT7891
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AX-162 AT2883 AT2884 AT0139 AT2885
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AX-164 AT2892 AT0523 AT0376 AT2888
Page 75 and 76:
AX-166 AT0627 AT2893 AT7996 AT2895
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AX-168 AT8072 AT7999 AT2897 AT7889
Page 79 and 80:
AX-170 AT0541 AT8058 AT0543 AT0544
Page 81 and 82:
AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84:
AX-174 AT7994 AT7995 SST AUTOMATIC
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Thrust Washer Direct Clutch Race Oi
Page 87 and 88:
COMPONENT PARTS (See page AX-48 to
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AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92:
Primary Regulator Valve Sleeve AT33
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AT3381 AT3380 Key 3 - 4 Shift Valve
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AT3383 AT3385 AT3389 AT3387 AUTOMAT
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AT8361 AT8362 AT3408 AT8368 AT8369
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AT8366 AT8367 AT8371 AUTOMATIC TRAN
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AT8270 AT8261 AT8262 AT8263 AT8264
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AT8279 AT8280 AT8271 SST AT7754 AT8
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AT7750 AT7751 AT7752 AT8287 AT8286
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AT8471 AT7753 SST AT7754 AT3498 AT8
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AT8375 AT8284 AT8277 AT8285 AT8296
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AT8299 AT8300 AT8291 AUTOMATIC TRAN
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♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
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29 (300, 22) Governor Driven Gear U
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AT5652 AT2848 AT2849 AT2850 AT2851
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AT5684 AT7932 AT2852 AT0102 AT0103
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A240L A243L AT3135 A241E AT2584 AT3
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AT2861 AT3111 AT2863 AT3141 AT2865
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AT2872 AT0352 AT3035 AT0651 AT0652
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AT5596 AT2878 AT5648 AT7891 AT0519
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AT2884 AT0139 AT2885 AT0324 AT7892
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AT2892 AT0523 Ex. A240L AT0525 AT05
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AT0530 AT0531 AT0532 AT0533 AT2896
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AT2899 AT2900 AT2901 AT2902 AT2903
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AT0541 AT0542 AT0543 AT0544 AT2904
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AT2908 Q00981 AT2910 AT0555 AT2911
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AT4331 AUTOMATIC TRANSAXLE (A241H)
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Front Bearing Race Thrust Bering Re
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AT5696 Torx Wrench AT5643 AT0548 AT
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AT2960 AT2961 AT2901 AT2900 AT2899
Page 149 and 150: AT7987 AT8072 AT7999 AT1293 AT1294
Page 171 and 172: AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174: AX-48 Pin Second Coast Brake Band
Page 175 and 176: AX-50 AT7707 Less than 5 mm (0.20 i
Page 177 and 178: AX-52 AT3611 AT2732 AT0153 AT0154 A
Page 183 and 184: AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 187 and 188: ♦ Non-reusable part AT7716 AT2742
Page 189 and 190: AT2699 AT0191 AT0323 Hold Align Sna
Page 193 and 194: AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196: N-m (kgf-cm, ft-lbf) Non-reusable p
Page 199: AT0581 AT2934 AT7921 AT2929 AT0582
Page 203 and 204: ♦ Non-reusable part AT2942 AT0572
Page 207 and 208: Flange Disc Plate AT3113 AT2952 AT2
Page 209 and 210: A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212: A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214: Check Ball Primary Regulator Plunge
Page 215 and 216: LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218: SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220: A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222: LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224: IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226: IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228: TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230: AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232: AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234: AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236: AX-12 Illustration Part No. Part Na
Page 237 and 238: AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240: STANDARD BOLT TORQUE SPECIFICATIONS
Page 241 and 242: TR-2 29 (300, 22) Transfer Right Ca
Page 243 and 244: TR-4 AT3354 AT3360 AT3364 AT3362 AT
Page 245 and 246: TR-6 AT7764 AT3357 AT3448 SST SST T
Page 247 and 248: TR-8 AT7767 AT7768 AT7769 AT8089 AT
Page 249 and 250: TR-10 AT7776 AT7777 SST TRANSFER (A
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TR-12 AT8009 AT7778 AT3342 AT7779 A
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TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
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TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258:
TR-18 AT7782 Matchmarks AT7783 AT77
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TR-20 AT7790 AT8354 AT7791 AT7792 S
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TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264:
TR-24 AT7798 AT7787 AT7786 Matchmar
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TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
Page 269 and 270:
TR-30 AT8245 AT8244 AT3401 AT8260 A
Page 271 and 272:
TR-32 AT8115 AT8267 AT8268 Adjustin
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TR-34 AT3361 AT3360 AT3308 AT3358 A
Page 275 and 276:
TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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