ABBREVIATIONS USED IN THIS MANUAL

AX-58
A241E
AT3617
AT5832
AT7710
Flange
Disc
A240L, A243L, A241H
AT0163
AT3144
Disc
Cushion
Plate
Flange
AUTOMATIC TRANSAXLE - Component Parts (Direct Clutch)
Plate
Plate
SST
3. (A243L)
INSTALL CUSHION PLATE ROUNDED END DOWN
4. INSTALL PLATES, DISCS AND FLANGE
(a) Install plates and discs.
Install in order: P = Plate D = Disc
A241E P-D-P-D-P-D
A240L, A243L, A241H P-D-P-P-D
(b) Install the flange with the flat end facing downward.
5. INSTALL SNAP RING
Check that the end gap of the snap ring is not aligned
with one of the cutouts.
6. RECHECK PISTON STROKE OF DIRECT CLUTCH
(a) Install the direct clutch on the oil pump.
(b) Using a dial indicator (long type pick or SST), measure
the direct clutch piston stroke applying and
releasing the compressed air (392 - 785 kPa, 4 - 8
kg/cm2 , 57 - 114 psi) as shown.
SST 09350-32014 (09351-32190)
Piston stroke: A241E 1.11 - 1.47 mm
(0.0437 - 0.0579 in.)
A243L 1.63 - 1.97 mm
(0.0642 - 0.0776 in.)
A240L, A241H 1.36 - 1.71 mm
(0.0535 - 0.0669 in.)
If the piston stroke is nonstandard, select another flange.
HINT: There are two (A240L, A241H, A241E) or three
(A243L) different thickness for the flange.
Flange thicknesses:
A241E 2.6 mm (0.102 in.)
3.0 mm (0.118 in.)
A243L 2.6 mm (0.102 in.)
2.8 mm (0.110 in.)
3.0 mm (0.118 in.)
A240L, A241H 3.00 mm (0.1181 in.)
3.37 mm (0.1327 in.)