ABBREVIATIONS USED IN THIS MANUAL

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AT8252 AT8253 AT8266 AT8254 AT8255 Plug TRANSFER (A241H) - Component Parts (Transfer Left Case) (e) Slide the spacer as shown. (f) Using a pin punch and hammer, stake the spacer. 4. INSTALL DIFFERENTIAL CONTROL SHIFT FORK, SLEEVE AND SHIFT FORK SHAFT HINT: Engaged shift fork and transfer shift lever. 5. INSTALL CENTER DIFFERENTIAL CONTROL SOLENOID (a) Install the ball and compression spring. (b) Coat the two new O-rings with ATF, install it on to the solenoid. (c) Install the solenoid. (d) Install and tighten the plug and the bolt. Torque: Bolt 13 N-m (130 kgf-cm, 9 ft-lbf) Plug 29 N-m (300 kgf-cm, 22 ft-lbf) TR-31 6. INSTALL APPLY TUBE Tap the tubes with a plastic hammer to install then into the positions indicated in the illustration. NOTICE: Be careful not to bend or damage the tubes.
TR-32 AT8115 AT8267 AT8268 Adjusting Nut AT4720 SST Oil Reserver AT8353 SST TRANSFER (A241H) - Component Parts (Transfer Left Case) ASSEMBLY OF COMPONENT PARTS 1. INSTALL LEFT CASE SIDE (a) Install the plate washer. (b) Using SST and a press, press in the outer race. SST 09316-60010 (09316-00010, 09316-00060) 2. INSTALL RIGHT CASE SIDE (a) Using SST and a press, press in outer race as shown. SST 09316-60010 (09316-00010, 09316-00060) (b) Install the bearing adjusting nut and oil reserver, until it touch the outer race. 3. ADJUSTING GEAR BACKLASH (a) Install the shim to the driven pinion bearing cage assembly. HINT: First install a shim of the some thickness as before.
Page 1 and 2:
IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
Page 11 and 12:
AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
Page 15 and 16:
AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
Page 19 and 20:
AX-1 10 AT8497 AT2980 AT8058 AT2981
Page 21 and 22:
AX-1 12 AT8484 AT8485 AT5831 AT7886
Page 23 and 24:
AX-1 14 AT8005 AT8004 AUTOMATIC TRA
Page 25 and 26:
AX-1 16 8. Be sure to install the t
Page 27 and 28:
AX-1 18 AT2956 AT2911 AT0593 AT2910
Page 29 and 30:
AX-120 AT0544 AT0700 AT0701 AT7931
Page 31 and 32:
AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
Page 37 and 38:
AX-128 AT0607 AT5829 AT3139 AT0610
Page 39 and 40:
AX-130 AT5704 AT2965 AT2966 AT0798
Page 41 and 42:
AX-132 AT2592 AT7891 AT0626 AT0627
Page 43 and 44:
AX-134 AT2968 AT2023 AT2969 AT0635
Page 45 and 46:
AX-136 AT0525 AT8484 AT5711 AT2766
Page 47 and 48:
AX-138 AT2869 AT2867 AT2865 AT8302
Page 49 and 50:
AX-140 AT5707 AT0643 AT5692 AT7991
Page 51 and 52:
AX-142 AT5685 AT2975 AT2855 AT2854
Page 53 and 54:
AX-144 AT5684 AT7926 AT7887 AT5683
Page 55 and 56:
AX-146 AT5639 AT5730 AT7762 AT5638
Page 57 and 58:
AX-148 22 (225, 16) Snap Ring Disc
Page 59 and 60:
AX-150 AT8074 AT8069 AT8496 AT8079
Page 61 and 62:
AX-152 AT2850 AT8071 AT8051 AT8057
Page 63 and 64:
AX-154 AT0653 AT3135 AT3433 AT0108
Page 65 and 66:
AX-156 AT3111 AT2863 AT3141 AT2865
Page 67 and 68:
AX-158 A AT0352 AT3035 AT8049 AT065
Page 69 and 70:
AX-160 AT2877 AT2878 AT0518 AT7891
Page 71 and 72:
AX-162 AT2883 AT2884 AT0139 AT2885
Page 73 and 74:
AX-164 AT2892 AT0523 AT0376 AT2888
Page 75 and 76:
AX-166 AT0627 AT2893 AT7996 AT2895
Page 77 and 78:
AX-168 AT8072 AT7999 AT2897 AT7889
Page 79 and 80:
AX-170 AT0541 AT8058 AT0543 AT0544
Page 81 and 82:
AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84:
AX-174 AT7994 AT7995 SST AUTOMATIC
Page 85 and 86:
Thrust Washer Direct Clutch Race Oi
Page 87 and 88:
COMPONENT PARTS (See page AX-48 to
Page 89 and 90:
AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92:
Primary Regulator Valve Sleeve AT33
Page 93 and 94:
AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96:
AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 97 and 98:
AT8361 AT8362 AT3408 AT8368 AT8369
Page 99 and 100:
AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 101 and 102:
AT8270 AT8261 AT8262 AT8263 AT8264
Page 103 and 104:
AT8279 AT8280 AT8271 SST AT7754 AT8
Page 105 and 106:
AT7750 AT7751 AT7752 AT8287 AT8286
Page 107 and 108:
AT8471 AT7753 SST AT7754 AT3498 AT8
Page 109 and 110:
AT8375 AT8284 AT8277 AT8285 AT8296
Page 111 and 112:
AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 113 and 114:
♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116:
29 (300, 22) Governor Driven Gear U
Page 117 and 118:
AT5652 AT2848 AT2849 AT2850 AT2851
Page 119 and 120:
AT5684 AT7932 AT2852 AT0102 AT0103
Page 121 and 122:
A240L A243L AT3135 A241E AT2584 AT3
Page 123 and 124:
AT2861 AT3111 AT2863 AT3141 AT2865
Page 125 and 126:
AT2872 AT0352 AT3035 AT0651 AT0652
Page 127 and 128:
AT5596 AT2878 AT5648 AT7891 AT0519
Page 129 and 130:
AT2884 AT0139 AT2885 AT0324 AT7892
Page 131 and 132:
AT2892 AT0523 Ex. A240L AT0525 AT05
Page 133 and 134:
AT0530 AT0531 AT0532 AT0533 AT2896
Page 135 and 136:
AT2899 AT2900 AT2901 AT2902 AT2903
Page 137 and 138:
AT0541 AT0542 AT0543 AT0544 AT2904
Page 139 and 140:
AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142:
AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144:
Front Bearing Race Thrust Bering Re
Page 145 and 146:
AT5696 Torx Wrench AT5643 AT0548 AT
Page 147 and 148:
AT2960 AT2961 AT2901 AT2900 AT2899
Page 149 and 150:
AT7987 AT8072 AT7999 AT1293 AT1294
Page 151 and 152:
AT0076 AT0604 AT2962 AT2963 AT8483
Page 153 and 154:
AT2893 AT0527 AT0526 AT0606 AT0607
Page 155 and 156:
AT0612 AT0613 AT0323 AT0614 AT2965
Page 157 and 158:
AT2967 AT0620 AT0621 AT0622 AT2592
Page 159 and 160:
AT2759 AT0631 AT2593 AT2868 AT2023
Page 161 and 162:
AT1984 AT0381 AT2971 AT2595 AT3348
Page 163 and 164:
AT8047 AT3345 AT2870 AT2869 AT2867
Page 165 and 166:
AT0643 AT3114 AT0108 AT0645 AT3433
Page 167 and 168:
AT5645 AT3440 AT7992 AT8499 AT8057
Page 169 and 170:
AT0501 AT8040 AT8006 AT7762 AT8041
Page 171 and 172:
AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174:
AX-48 Pin Second Coast Brake Band
Page 175 and 176:
AX-50 AT7707 Less than 5 mm (0.20 i
Page 177 and 178:
AX-52 AT3611 AT2732 AT0153 AT0154 A
Page 179 and 180:
AX-54 AT3611 AT0159 AT0160 AT0161 A
Page 181 and 182:
AX-56 AT0163 AT2733 AT2734 AT0165 A
Page 183 and 184:
AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 185 and 186:
AT0187 AT2740 AT8081 AT2739 AT0187
Page 187 and 188:
♦ Non-reusable part AT7716 AT2742
Page 189 and 190:
AT2699 AT0191 AT0323 Hold Align Sna
Page 191 and 192:
AT0323 AT7717 AT8055 AT7717 AT4304
Page 193 and 194:
AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196:
N-m (kgf-cm, ft-lbf) Non-reusable p
Page 197 and 198:
AT0565 AT2928 AT2929 AT2930 AT2931
Page 199 and 200:
AT0581 AT2934 AT7921 AT2929 AT0582
Page 201 and 202:
AT0589 AT0590 AT2938 AT0588 AT2939
Page 203 and 204:
♦ Non-reusable part AT2942 AT0572
Page 205 and 206:
AT5834 AT5837 AT0576 AT0577 AT2948
Page 207 and 208:
Flange Disc Plate AT3113 AT2952 AT2
Page 209 and 210:
A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212:
A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214:
Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218:
SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220: A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222: LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224: IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226: IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228: TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230: AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232: AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234: AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236: AX-12 Illustration Part No. Part Na
Page 237 and 238: AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240: STANDARD BOLT TORQUE SPECIFICATIONS
Page 241 and 242: TR-2 29 (300, 22) Transfer Right Ca
Page 243 and 244: TR-4 AT3354 AT3360 AT3364 AT3362 AT
Page 245 and 246: TR-6 AT7764 AT3357 AT3448 SST SST T
Page 247 and 248: TR-8 AT7767 AT7768 AT7769 AT8089 AT
Page 249 and 250: TR-10 AT7776 AT7777 SST TRANSFER (A
Page 251 and 252: TR-12 AT8009 AT7778 AT3342 AT7779 A
Page 253 and 254: TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
Page 255 and 256: TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258: TR-18 AT7782 Matchmarks AT7783 AT77
Page 259 and 260: TR-20 AT7790 AT8354 AT7791 AT7792 S
Page 261 and 262: TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264: TR-24 AT7798 AT7787 AT7786 Matchmar
Page 265 and 266: TR-26 Transfer Shift Lever Shaft Di
Page 269: TR-30 AT8245 AT8244 AT3401 AT8260 A
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ABBREVIATIONS USED IN THIS MANUAL

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