ABBREVIATIONS USED IN THIS MANUAL

AX-124
AT8482
AT7999
AT1293
AT1294
AT2896
AUTOMATIC TRANSAXLE (A240L, A241E, A243L) - Installation of Component Parts
SST
25. CHECK PISTON STROKE OF UNDERDRIVE
CLUTCH
(a) Set a dial indicator (long type pick or SST) as
shown.
SST 09350-32014 (09351-32190)
(b) Applying and releasing the compressed air (392 -
785 kPa, 4 - 8 kg/cm 2 , 57 - 114 psi), measure the
underdrive clutch piston stroke.
Piston stroke:
A240L 1.50 - 1.86 mm (0.0591 - 0.0732 in.)
A241E, A243L
1.21 - 1.55 mm (0.0476 - 0.0610 in.)
If the piston stroke is less than limit, parts may have been
misassembled. Check them.
If the piston stroke is nonstandard, select another flange.
HINT: There are two different flange thickness.
Flange thicknesses:
A240L 2.04 mm (0.0803 in.)
2.40 mm (0.0945 in.)
A241E, A243L 2.30 mm (0.0906 in.)
2.50 mm (0.0984 in.)
2.70 mm (0.1063 in.)
26. INSTALL BEARING WITH RAGE
Install the thrust bearing with race, with the bearing facing
upward.
Bearing A240L
A241E,
A243L
Outer diameter 43.7 (1.720) 45.2 (1.780)
Inner diameter 31.0 (1.220) 31.0 (1.220)
mm (in.)
27. INSTALL SUN GEAR To CASE
Install the sun gear of the counter shaft to the case.
28. INSTALL COUNTER SHAFT ASSEMBLY
(a) Align the flukes of the discs in the underdrive
clutch.
(b) Install the counter shaft assembly.