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AT2962 AT2963 AT8483 AT2888 AT2960 AUTOMATIC TRANSAXLE (A240L, A241E, A243L) - Installation of Component Parts SST SST SST 14. INSTALL FIRST AND REVERSE BRAKE PISTON (a) Install the two new O-rings to the piston. (b) Coat the O-rings with ATF. (c) Place the piston into the bore of the case, facing the spring seats upward. (d) Using SST, press in the piston. SST 09350-32014 (09351-32040) HINT: Be careful not to damage the O-rings. (e) Remove SST. 15. INSTALL PISTON RETURN SPRING AND SNAP RING (a) Install the piston return spring assembly and snap ring in place. (b) Set SST, and tighten the bolt gradually to compress the springs. SST 09350-32014 (09351-32040) NOTICE: Avoid bending the spring retainer by overtightening the bolt. (c) Using snap ring pliers, install the snap ring. HINT: Visually check to make sure it is fully seated and centered by the three lugs on the spring retainer. Be sure the end gap of snap ring is not aligned with the sprig retainer claw. (d) Remove SST. SST 09350-32014 (09351-32040) 16. INSTALL UNDERDRIVE BRAKE PISTON (a) Coat the O-rings with ATF. (b) Install the two new O-rings to the piston. AX-121
AX-122 AT2961 AT2901 AT2900 AT2899 AT7889 SST AUTOMATIC TRANSAXLE (A240L, A241E, A243L) - Installation of Component Parts (c) Place the piston into the case with the cup side up, being careful not to damage the O-rings. 17. INSTALL RETURN SPRING 18. INSTALL PLATES, DISCS AND FLANGE (a) Install in order: D = Disc P = Plate F = Flange P-D-P-D-P-D-F HINT: Install the Flange with the flat end facing downward. (b) Place SST on the flange, and compress the flange with a press. SST 09350-3201 (09351-32070) (c) Install the snap ring. HINT: Be sure the end gap of the snap ring is not aligned with one of the cutouts. 19. CONFIRM THAT UNDERDRIVE BRAKE PISTON MOVES Using compressed air, confirm that the underdrive brake piston moves smoothly.
Page 1 and 2: IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4: AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6: General Specifications Type of Tran
Page 7 and 8: FUNCTION OF COMPONENTS Component Fu
Page 9 and 10: Hydraulic Control System The hydrau
Page 11 and 12: AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14: AX-104 A241E AT8032 A243L A240L AT3
Page 15 and 16: AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18: AX-108 SST AT8061 AT8078 AT8059 Pin
Page 19 and 20: AX-1 10 AT8497 AT2980 AT8058 AT2981
Page 23 and 24: AX-1 14 AT8005 AT8004 AUTOMATIC TRA
Page 25 and 26: AX-1 16 8. Be sure to install the t
Page 29: AX-120 AT0544 AT0700 AT0701 AT7931
Page 33 and 34: AX-124 AT8482 AT7999 AT1293 AT1294
Page 57 and 58: AX-148 22 (225, 16) Snap Ring Disc
Page 67 and 68: AX-158 A AT0352 AT3035 AT8049 AT065
Page 81 and 82:
AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84:
AX-174 AT7994 AT7995 SST AUTOMATIC
Page 85 and 86:
Thrust Washer Direct Clutch Race Oi
Page 87 and 88:
COMPONENT PARTS (See page AX-48 to
Page 89 and 90:
AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92:
Primary Regulator Valve Sleeve AT33
Page 93 and 94:
AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96:
AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 97 and 98:
AT8361 AT8362 AT3408 AT8368 AT8369
Page 99 and 100:
AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 101 and 102:
AT8270 AT8261 AT8262 AT8263 AT8264
Page 103 and 104:
AT8279 AT8280 AT8271 SST AT7754 AT8
Page 105 and 106:
AT7750 AT7751 AT7752 AT8287 AT8286
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AT8471 AT7753 SST AT7754 AT3498 AT8
Page 109 and 110:
AT8375 AT8284 AT8277 AT8285 AT8296
Page 111 and 112:
AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 113 and 114:
♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116:
29 (300, 22) Governor Driven Gear U
Page 117 and 118:
AT5652 AT2848 AT2849 AT2850 AT2851
Page 119 and 120:
AT5684 AT7932 AT2852 AT0102 AT0103
Page 121 and 122:
A240L A243L AT3135 A241E AT2584 AT3
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AT2861 AT3111 AT2863 AT3141 AT2865
Page 125 and 126:
AT2872 AT0352 AT3035 AT0651 AT0652
Page 127 and 128:
AT5596 AT2878 AT5648 AT7891 AT0519
Page 129 and 130:
AT2884 AT0139 AT2885 AT0324 AT7892
Page 131 and 132:
AT2892 AT0523 Ex. A240L AT0525 AT05
Page 133 and 134:
AT0530 AT0531 AT0532 AT0533 AT2896
Page 135 and 136:
AT2899 AT2900 AT2901 AT2902 AT2903
Page 137 and 138:
AT0541 AT0542 AT0543 AT0544 AT2904
Page 139 and 140:
AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142:
AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144:
Front Bearing Race Thrust Bering Re
Page 145 and 146:
AT5696 Torx Wrench AT5643 AT0548 AT
Page 147 and 148:
AT2960 AT2961 AT2901 AT2900 AT2899
Page 149 and 150:
AT7987 AT8072 AT7999 AT1293 AT1294
Page 151 and 152:
AT0076 AT0604 AT2962 AT2963 AT8483
Page 153 and 154:
AT2893 AT0527 AT0526 AT0606 AT0607
Page 155 and 156:
AT0612 AT0613 AT0323 AT0614 AT2965
Page 157 and 158:
AT2967 AT0620 AT0621 AT0622 AT2592
Page 159 and 160:
AT2759 AT0631 AT2593 AT2868 AT2023
Page 161 and 162:
AT1984 AT0381 AT2971 AT2595 AT3348
Page 163 and 164:
AT8047 AT3345 AT2870 AT2869 AT2867
Page 165 and 166:
AT0643 AT3114 AT0108 AT0645 AT3433
Page 167 and 168:
AT5645 AT3440 AT7992 AT8499 AT8057
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AT0501 AT8040 AT8006 AT7762 AT8041
Page 171 and 172:
AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174:
AX-48 Pin Second Coast Brake Band
Page 175 and 176:
AX-50 AT7707 Less than 5 mm (0.20 i
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AX-52 AT3611 AT2732 AT0153 AT0154 A
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AX-54 AT3611 AT0159 AT0160 AT0161 A
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AX-56 AT0163 AT2733 AT2734 AT0165 A
Page 183 and 184:
AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 185 and 186:
AT0187 AT2740 AT8081 AT2739 AT0187
Page 187 and 188:
♦ Non-reusable part AT7716 AT2742
Page 189 and 190:
AT2699 AT0191 AT0323 Hold Align Sna
Page 191 and 192:
AT0323 AT7717 AT8055 AT7717 AT4304
Page 193 and 194:
AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196:
N-m (kgf-cm, ft-lbf) Non-reusable p
Page 197 and 198:
AT0565 AT2928 AT2929 AT2930 AT2931
Page 199 and 200:
AT0581 AT2934 AT7921 AT2929 AT0582
Page 201 and 202:
AT0589 AT0590 AT2938 AT0588 AT2939
Page 203 and 204:
♦ Non-reusable part AT2942 AT0572
Page 205 and 206:
AT5834 AT5837 AT0576 AT0577 AT2948
Page 207 and 208:
Flange Disc Plate AT3113 AT2952 AT2
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A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212:
A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214:
Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218:
SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220:
A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222:
LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224:
IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226:
IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228:
TR-40 SERVICE SPECIFICATIONS SERVIC
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AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232:
AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234:
AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236:
AX-12 Illustration Part No. Part Na
Page 237 and 238:
AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240:
STANDARD BOLT TORQUE SPECIFICATIONS
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TR-2 29 (300, 22) Transfer Right Ca
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TR-4 AT3354 AT3360 AT3364 AT3362 AT
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TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
Page 249 and 250:
TR-10 AT7776 AT7777 SST TRANSFER (A
Page 251 and 252:
TR-12 AT8009 AT7778 AT3342 AT7779 A
Page 253 and 254:
TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
Page 255 and 256:
TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258:
TR-18 AT7782 Matchmarks AT7783 AT77
Page 259 and 260:
TR-20 AT7790 AT8354 AT7791 AT7792 S
Page 261 and 262:
TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264:
TR-24 AT7798 AT7787 AT7786 Matchmar
Page 265 and 266:
TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
Page 269 and 270:
TR-30 AT8245 AT8244 AT3401 AT8260 A
Page 271 and 272:
TR-32 AT8115 AT8267 AT8268 Adjustin
Page 273 and 274:
TR-34 AT3361 AT3360 AT3308 AT3358 A
Page 275 and 276:
TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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