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ABBREVIATIONS USED IN THIS MANUAL

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AX-1 12<br />

AT8484<br />

AT8485<br />

AT5831<br />

AT7886<br />

AUTOMATIC TRANSAXLE (A240L, A241E, A243L) - Component Parts (Differential)<br />

Seal<br />

Packing<br />

SST<br />

7. ADJUST SIDE BEAR<strong>IN</strong>G PRELOAD<br />

(a) Remove any packing material and be careful not<br />

to get oil on the contacting surfaces of the transaxle<br />

housing or transmission case.<br />

(b) Install the differential to the transaxle case.<br />

(c) Install the transaxle housing to the transaxle case.<br />

(d) Install and tighten the bolts.<br />

Torque: 29 N-m (300 kgf-cm, 22 ft-lbf)<br />

H<strong>IN</strong>T: Each bolt length (mm) is indicated in the illustration.<br />

(e) Using SST, rotate the differential in both directions<br />

to snug the bearing down.<br />

SST 09563-3201 1<br />

(f) Using SST and a torque meter, measure the preload<br />

of the side bearing.<br />

SST 09564-3201 1<br />

Preload (at starting):<br />

New bearing 0.8-1.4 N-m<br />

(8-14 kgf-cm, 6.9-12.2 in.-lbf)<br />

Used bearing 0.4-0.7 N-m<br />

(4-7 kgf-cm, 3.5-6.1 in.-lbf)<br />

If the preload is not within specification, remove the differential<br />

from the transaxle case. Re-select the transaxle<br />

case side adjusting shim.<br />

Thickness<br />

2.00 (0.0787) 2.20 (0.0866) 2.40 (0.0945) 2.60 (0.1024) 2.80 (0.1102)<br />

2.05 (0.0807) 2.25 (0.0886) 2.45 (0.0965) 2.65 (0.1043) 2.85 (0.1122)<br />

2.10 (0.0827) 2.30 (0.0906) 2.50 (0.0984) 2.70 (0.1063) 2.90 (0.1142)<br />

2.15 (0.0846) 2.35 (0.0925) 2.55 (0.1004) 2.75 (0.1083)<br />

mm (in.)<br />

H<strong>IN</strong>T: The preload will change about 0.3 - 0.4 N-m (3 -<br />

4 kgf-cm, 2.6 - 3.5 in.-lbf) with each shim thickness.

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