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AX-64 Bearing Race AT2697 AT0185 AT0186 Hold Snap Ring Ring Gear Flange Lock Ring Gear Free AUTOMATIC TRANSAXLE - Component Parts (Front Planetary Gear) Bearing and Races Turn Front Planetary Gear Planetary Gear Sun Gear Bearing and Race Sun Gear Input Drum Shaft Snap Ring Thrust Washer No. 1 One-Way Clutch and B2 Hub Snap Ring DISASSEMBLY OF ONE-WAY CLUTCH AND SUN GEAR 1. CHECK OPERATION OF ONE-WAY CLUTCH Hold the sun gear and turn the hub. The hub should turn freely clockwise and should lock counterclockwise. 2. REMOVE SECOND BRAKE HUB AND ONE-WAY CLUTCH FROM SUN GEAR While turning the hub clockwise, remove the one-way clutch from the sun gear.
AT0187 AT2740 AT8081 AT2739 AT0187 AUTOMATIC TRANSAXLE - Component Parts (Front Planetary Gear) 3. REMOVE THRUST WASHER FROM SUN GEAR IN- PUT DRUM 4. REMOVE SUN GEAR FROM DRUM (a) Using snap ring pliers, remove the snap ring from the drum. (b) Remove the sun gear from the drum. 5. REMOVE SHAFT SNAP RING Using snap ring pliers, remove the shaft snap ring from the sun gear. INSPECTION OF SUN GEAR INSPECT SUN GEAR FLANGE BUSHING Using a dial indicator, measure the inside diameter of the sun gear. Standard inside diameter: 22.025 - 22.046 mm (0.8671 - 0.8680 in.) Maximum diameter: 22.096 mm (0.8699 in.) ASSEMBLY OF ONE-WAY CLUTCH AND SUN DEAR 1. INSTALL SHAFT SNAP RING TO SUN GEAR AX-65 2. INSTALL SUN GEAR To DRUM (a) Install the sun gear to the drum. (b) Using snap ring pliers, install the snap ring to the drum. 3. INSTALL THRUST WASHER TO SUN GEAR INPUT- DRUM
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IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
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Hydraulic Control System The hydrau
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AX-102 AT7927 A241E A240L, A243L AT
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AX-104 A241E AT8032 A243L A240L AT3
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AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
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AX-108 SST AT8061 AT8078 AT8059 Pin
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AX-1 10 AT8497 AT2980 AT8058 AT2981
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AX-1 12 AT8484 AT8485 AT5831 AT7886
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AX-1 14 AT8005 AT8004 AUTOMATIC TRA
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AX-1 16 8. Be sure to install the t
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AX-1 18 AT2956 AT2911 AT0593 AT2910
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AX-120 AT0544 AT0700 AT0701 AT7931
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AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
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AX-128 AT0607 AT5829 AT3139 AT0610
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AX-130 AT5704 AT2965 AT2966 AT0798
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AX-132 AT2592 AT7891 AT0626 AT0627
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AX-134 AT2968 AT2023 AT2969 AT0635
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AX-136 AT0525 AT8484 AT5711 AT2766
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AX-138 AT2869 AT2867 AT2865 AT8302
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AX-140 AT5707 AT0643 AT5692 AT7991
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AX-142 AT5685 AT2975 AT2855 AT2854
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AX-144 AT5684 AT7926 AT7887 AT5683
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AX-146 AT5639 AT5730 AT7762 AT5638
Page 57 and 58:
AX-148 22 (225, 16) Snap Ring Disc
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AX-150 AT8074 AT8069 AT8496 AT8079
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AX-152 AT2850 AT8071 AT8051 AT8057
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AX-154 AT0653 AT3135 AT3433 AT0108
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AX-156 AT3111 AT2863 AT3141 AT2865
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AX-158 A AT0352 AT3035 AT8049 AT065
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AX-160 AT2877 AT2878 AT0518 AT7891
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AX-162 AT2883 AT2884 AT0139 AT2885
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AX-164 AT2892 AT0523 AT0376 AT2888
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AX-166 AT0627 AT2893 AT7996 AT2895
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AX-168 AT8072 AT7999 AT2897 AT7889
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AX-170 AT0541 AT8058 AT0543 AT0544
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AX-172 AT2907 AT2908 Torx Wrench AT
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AX-174 AT7994 AT7995 SST AUTOMATIC
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Thrust Washer Direct Clutch Race Oi
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COMPONENT PARTS (See page AX-48 to
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AT8355 AT8356 AT8357 AT8358 AT8359
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Primary Regulator Valve Sleeve AT33
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AT3381 AT3380 Key 3 - 4 Shift Valve
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AT3383 AT3385 AT3389 AT3387 AUTOMAT
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AT8361 AT8362 AT3408 AT8368 AT8369
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AT8366 AT8367 AT8371 AUTOMATIC TRAN
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AT8270 AT8261 AT8262 AT8263 AT8264
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AT8279 AT8280 AT8271 SST AT7754 AT8
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AT7750 AT7751 AT7752 AT8287 AT8286
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AT8471 AT7753 SST AT7754 AT3498 AT8
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AT8375 AT8284 AT8277 AT8285 AT8296
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AT8299 AT8300 AT8291 AUTOMATIC TRAN
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♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116:
29 (300, 22) Governor Driven Gear U
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AT5652 AT2848 AT2849 AT2850 AT2851
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AT5684 AT7932 AT2852 AT0102 AT0103
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A240L A243L AT3135 A241E AT2584 AT3
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AT2861 AT3111 AT2863 AT3141 AT2865
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AT2872 AT0352 AT3035 AT0651 AT0652
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AT5596 AT2878 AT5648 AT7891 AT0519
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AT2884 AT0139 AT2885 AT0324 AT7892
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AT2892 AT0523 Ex. A240L AT0525 AT05
Page 133 and 134: AT0530 AT0531 AT0532 AT0533 AT2896
Page 139 and 140: AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142: AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144: Front Bearing Race Thrust Bering Re
Page 145 and 146: AT5696 Torx Wrench AT5643 AT0548 AT
Page 171 and 172: AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174: AX-48 Pin Second Coast Brake Band
Page 175 and 176: AX-50 AT7707 Less than 5 mm (0.20 i
Page 177 and 178: AX-52 AT3611 AT2732 AT0153 AT0154 A
Page 183: AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 187 and 188: ♦ Non-reusable part AT7716 AT2742
Page 189 and 190: AT2699 AT0191 AT0323 Hold Align Sna
Page 193 and 194: AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196: N-m (kgf-cm, ft-lbf) Non-reusable p
Page 203 and 204: ♦ Non-reusable part AT2942 AT0572
Page 207 and 208: Flange Disc Plate AT3113 AT2952 AT2
Page 209 and 210: A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212: A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214: Check Ball Primary Regulator Plunge
Page 215 and 216: LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218: SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220: A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222: LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224: IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226: IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228: TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230: AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232: AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234: AX-236 SERVICE DATA (Cont’d) Diff
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AX-12 Illustration Part No. Part Na
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AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240:
STANDARD BOLT TORQUE SPECIFICATIONS
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TR-2 29 (300, 22) Transfer Right Ca
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TR-4 AT3354 AT3360 AT3364 AT3362 AT
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TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
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TR-10 AT7776 AT7777 SST TRANSFER (A
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TR-12 AT8009 AT7778 AT3342 AT7779 A
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TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
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TR-16 AT8068 AT8063 TRANSFER (A241H
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TR-18 AT7782 Matchmarks AT7783 AT77
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TR-20 AT7790 AT8354 AT7791 AT7792 S
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TR-22 AT7794 AT7788 AT7795 AT7787 -
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TR-24 AT7798 AT7787 AT7786 Matchmar
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TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
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TR-30 AT8245 AT8244 AT3401 AT8260 A
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TR-32 AT8115 AT8267 AT8268 Adjustin
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TR-34 AT3361 AT3360 AT3308 AT3358 A
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TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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