ABBREVIATIONS USED IN THIS MANUAL

AT7786
Matchmarks
AT7783
AT7796
AT7797
Mark Thickness mm (in.) Mark Thickness mm (in.)
A
B
C
D
E
F
1.00 (0.0394)
1.05 (0.0413)
1.10 (0.0433)
1.15 (0.0453)
1.20 (0.0472)
1.25 (0.0492)
TRANSFER (A241H) - Component Parts
(Ring Gear Mounting Case and Center Differential Case)
(c) Install the thrust washer.
(d) Align the matchmarks on ring gear mounting left
and right case.
(e) Install and torque the twelve bolts.
Torque: 97 N-m (984 kgf-cm, 77 ft-lbf)
HINT: Do not install the O-ring.
(f) Using a caliper, measure the conical spring washer
thickness.
(g) Using a dial indicator, measure the thrust clearance
of center differential case while holding the
ring gear mounting case.
Standard clearance:
Thrust clearance
mm
(in.)
0.60
(0.0236)
0.50
(0.0197)
0.40
(0.0157)
0.30
(0.0118)
0.20
(0.0079)
0.10
(0.0039)
AT3460
0.95
(0.0374)
G
H
J
K
L
Standard clearance
1.00
(0.0394)
1.05
(0.0413)
mm
(in.)
Conical spring washer thickness
(h) Referring to the table bellow, select the thrust washer
which will ensure that the backlash is within specification.
Try to select a washer of the same size.
1.30 (0.0512)
1.35 (0.0531)
1.40 (0.0551)
1.45 (0.0571)
1.50 (0.0591)
(i) Remove ring gear mounting right case.
TR-23