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AX-176 Plate Plate ♦ O-Ring O/D Solenoid N-m (kgf-cm, ft-lbf) ♦ Non-reusable part AT3406 AT8372 Upper Valve Body ♦ No. 1 Gasket ♦ No. 2 Gasket AUTOMATIC TRANSAXLE (A241H) - Component Parts (Valve Body) Strainer : Specified torque Valve Body COMPONENTS Oil Tube ♦ Gasket Lower Valve Body ♦ Gasket 6.5 (65, 56 in.-lbf) (Disassembly of Valve Body) Plate Clamp No. 2 Pressure Regulator Valve Body AT3399 1. NOTE NUMBER OF ADJUSTING RINGS HINT: Count the number of adjusting rings before disassembly of the valve body because the throttle pressure is changed according to the number. (Some of the valve bodies do not have any adjusting rings.) 2. NOTE POSITION OF PLUNGER SLEEVE Note which step at the end of the plunger sleeve is in contact with the valve body. HINT: Be certain to check this before disassembly because the line pressure changes according to the part of the plunger sleeve which comes into contact with the valve body.
AT8355 AT8356 AT8357 AT8358 AT8359 AUTOMATIC TRANSAXLE (A241H) - Component Parts (Valve Body) 3. SEPARATE NO. 2 PRESSURE REGULATOR VALVE BODY (a) Remove the tube clamp and oil tube. (b) Remove the four bolts, No. 2 pressure regulator valve body, gasket and plate from the upper valve body. 4. REMOVE O/D SOLENOID (a) Remove the solenoid. (b) Remove the O-ring from the solenoid. 5. REMOVE LOWER VALVE BODY COVER AND OIL STRAINER (a) Remove the seventeen bolts, cover, plate and two gaskets. (b) Remove the oil strainer. 6. SEPARATE UPPER VALVE BODY AND LOWER VALVE BODY (a) Remove the eight bolts from the upper valve body. AX-177
Page 1 and 2:
IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
Page 11 and 12:
AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
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AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
Page 19 and 20:
AX-1 10 AT8497 AT2980 AT8058 AT2981
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AX-1 12 AT8484 AT8485 AT5831 AT7886
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AX-1 14 AT8005 AT8004 AUTOMATIC TRA
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AX-1 16 8. Be sure to install the t
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AX-1 18 AT2956 AT2911 AT0593 AT2910
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AX-120 AT0544 AT0700 AT0701 AT7931
Page 31 and 32:
AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
Page 37 and 38: AX-128 AT0607 AT5829 AT3139 AT0610
Page 57 and 58: AX-148 22 (225, 16) Snap Ring Disc
Page 67 and 68: AX-158 A AT0352 AT3035 AT8049 AT065
Page 81 and 82: AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84: AX-174 AT7994 AT7995 SST AUTOMATIC
Page 85 and 86: Thrust Washer Direct Clutch Race Oi
Page 87: COMPONENT PARTS (See page AX-48 to
Page 91 and 92: Primary Regulator Valve Sleeve AT33
Page 93 and 94: AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96: AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 97 and 98: AT8361 AT8362 AT3408 AT8368 AT8369
Page 99 and 100: AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 103 and 104: AT8279 AT8280 AT8271 SST AT7754 AT8
Page 107 and 108: AT8471 AT7753 SST AT7754 AT3498 AT8
Page 111 and 112: AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 113 and 114: ♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116: 29 (300, 22) Governor Driven Gear U
Page 121 and 122: A240L A243L AT3135 A241E AT2584 AT3
Page 131 and 132: AT2892 AT0523 Ex. A240L AT0525 AT05
Page 139 and 140:
AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142:
AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144:
Front Bearing Race Thrust Bering Re
Page 145 and 146:
AT5696 Torx Wrench AT5643 AT0548 AT
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AT2960 AT2961 AT2901 AT2900 AT2899
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AT7987 AT8072 AT7999 AT1293 AT1294
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AT0076 AT0604 AT2962 AT2963 AT8483
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AT2893 AT0527 AT0526 AT0606 AT0607
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AT0612 AT0613 AT0323 AT0614 AT2965
Page 157 and 158:
AT2967 AT0620 AT0621 AT0622 AT2592
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AT2759 AT0631 AT2593 AT2868 AT2023
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AT1984 AT0381 AT2971 AT2595 AT3348
Page 163 and 164:
AT8047 AT3345 AT2870 AT2869 AT2867
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AT0643 AT3114 AT0108 AT0645 AT3433
Page 167 and 168:
AT5645 AT3440 AT7992 AT8499 AT8057
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AT0501 AT8040 AT8006 AT7762 AT8041
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AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174:
AX-48 Pin Second Coast Brake Band
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AX-50 AT7707 Less than 5 mm (0.20 i
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AX-52 AT3611 AT2732 AT0153 AT0154 A
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AX-54 AT3611 AT0159 AT0160 AT0161 A
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AX-56 AT0163 AT2733 AT2734 AT0165 A
Page 183 and 184:
AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 185 and 186:
AT0187 AT2740 AT8081 AT2739 AT0187
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♦ Non-reusable part AT7716 AT2742
Page 189 and 190:
AT2699 AT0191 AT0323 Hold Align Sna
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AT0323 AT7717 AT8055 AT7717 AT4304
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AT2919 AT0200 AT2920 Front Bearing
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N-m (kgf-cm, ft-lbf) Non-reusable p
Page 197 and 198:
AT0565 AT2928 AT2929 AT2930 AT2931
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AT0581 AT2934 AT7921 AT2929 AT0582
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AT0589 AT0590 AT2938 AT0588 AT2939
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♦ Non-reusable part AT2942 AT0572
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AT5834 AT5837 AT0576 AT0577 AT2948
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Flange Disc Plate AT3113 AT2952 AT2
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A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212:
A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214:
Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218:
SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220:
A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222:
LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224:
IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226:
IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228:
TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230:
AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232:
AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234:
AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236:
AX-12 Illustration Part No. Part Na
Page 237 and 238:
AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240:
STANDARD BOLT TORQUE SPECIFICATIONS
Page 241 and 242:
TR-2 29 (300, 22) Transfer Right Ca
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TR-4 AT3354 AT3360 AT3364 AT3362 AT
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TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
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TR-10 AT7776 AT7777 SST TRANSFER (A
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TR-12 AT8009 AT7778 AT3342 AT7779 A
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TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
Page 255 and 256:
TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258:
TR-18 AT7782 Matchmarks AT7783 AT77
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TR-20 AT7790 AT8354 AT7791 AT7792 S
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TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264:
TR-24 AT7798 AT7787 AT7786 Matchmar
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TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
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TR-30 AT8245 AT8244 AT3401 AT8260 A
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TR-32 AT8115 AT8267 AT8268 Adjustin
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TR-34 AT3361 AT3360 AT3308 AT3358 A
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TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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