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AX-200 AT8292 AT8293 AUTOMATIC TRANSAXLE (A241H) - Component Parts (Valve Body) SST 14. <strong>IN</strong>STALL TRANSMISSION OIL BAFFLE 15. <strong>IN</strong>STALL OIL SEAL (a) Using SST, drive in a new oil seal to the transaxle case. SST 09223-15010 (b) Coat the oil seal lip with MP grease.
♦ O-Ring 5.4 (55, 48 in.-lbf) AUTOMATIC TRANSAXLE (A240L, A241E, A243L) - Removal of Component Parts 10 (100, 7) Governor Body Thrust Washer 4.9 (50, 43 in.-lbf) N-m (kgf-cm, ft-lbf) Specified torque ♦ Non-reusable part Governor Body Adaptor REMOVAL OF COMPONENT PARTS (A241E, A243L) COMPONENTS Oil Strainer Governor Gasket A243L 10 (100, 7) Sensor Cover Bracket Lock Parking Lock Rod Manual Valve Lever ♦ Collar Plate Washer ♦ Oil Seal Spring Manual Valve Manual Shift 13 (130, 9) Snap Ring 6.9 (10, 61 in.-lbf) Valve Body Spring ♦ Gasket Oil Strainer Detent Spring ♦ O-Ring C3 Accumulator Piston ♦ O-Ring Plate Speed Sensor Governor Governor Cover Cover Lock Plate Bracket ♦ O-Ring Sensor Adaptor A241E 10 (100, 7) Plug ♦ O-Ring ♦ O-Ring Throttle Cable Outlet Union 27 (275, 20) Inlet Union 27 (275, 20) 10 (100, 7) 13 (130, 9) Rotor Sensor ♦ O-Ring Sensor Cover ♦ O-Ring Pin Manual Valve Shaft Solenoid Wire ♦ O-Ring Plug 2nd Coast Brake Piston Cover Spring Retainer 5.4 (55, 48 in.-lbf) Neutral Start Switch ♦ Second Brake Packing (A241E only) Lock Plane Lever ♦ O-Ring Apply Gasket Spring ♦ O-Ring ♦ O-Ring 70 (100, 7) ♦ Gasket Wire Clamp Spring C1 Accumulator Piston 10 (100, 7) ♦ Gasket B2 Accumulator Piston ♦ O-Ring C2 Accumulator Piston Magnet Oil Pan ♦ Gasket Drain Plug Accumulator Cover Tube Clamp 10 (100, 7) Oil Tube Bracket 10 (100, 7) Oil Tubes AX-19 AT5722
Page 1 and 2:
IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
Page 11 and 12:
AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
Page 15 and 16:
AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
Page 19 and 20:
AX-1 10 AT8497 AT2980 AT8058 AT2981
Page 21 and 22:
AX-1 12 AT8484 AT8485 AT5831 AT7886
Page 23 and 24:
AX-1 14 AT8005 AT8004 AUTOMATIC TRA
Page 25 and 26:
AX-1 16 8. Be sure to install the t
Page 27 and 28:
AX-1 18 AT2956 AT2911 AT0593 AT2910
Page 29 and 30:
AX-120 AT0544 AT0700 AT0701 AT7931
Page 31 and 32:
AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
Page 37 and 38:
AX-128 AT0607 AT5829 AT3139 AT0610
Page 39 and 40:
AX-130 AT5704 AT2965 AT2966 AT0798
Page 41 and 42:
AX-132 AT2592 AT7891 AT0626 AT0627
Page 43 and 44:
AX-134 AT2968 AT2023 AT2969 AT0635
Page 45 and 46:
AX-136 AT0525 AT8484 AT5711 AT2766
Page 47 and 48:
AX-138 AT2869 AT2867 AT2865 AT8302
Page 49 and 50:
AX-140 AT5707 AT0643 AT5692 AT7991
Page 51 and 52:
AX-142 AT5685 AT2975 AT2855 AT2854
Page 53 and 54:
AX-144 AT5684 AT7926 AT7887 AT5683
Page 55 and 56:
AX-146 AT5639 AT5730 AT7762 AT5638
Page 57 and 58:
AX-148 22 (225, 16) Snap Ring Disc
Page 59 and 60:
AX-150 AT8074 AT8069 AT8496 AT8079
Page 61 and 62: AX-152 AT2850 AT8071 AT8051 AT8057
Page 67 and 68: AX-158 A AT0352 AT3035 AT8049 AT065
Page 81 and 82: AX-172 AT2907 AT2908 Torx Wrench AT
Page 83 and 84: AX-174 AT7994 AT7995 SST AUTOMATIC
Page 85 and 86: Thrust Washer Direct Clutch Race Oi
Page 87 and 88: COMPONENT PARTS (See page AX-48 to
Page 89 and 90: AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92: Primary Regulator Valve Sleeve AT33
Page 93 and 94: AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96: AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 99 and 100: AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 103 and 104: AT8279 AT8280 AT8271 SST AT7754 AT8
Page 107 and 108: AT8471 AT7753 SST AT7754 AT3498 AT8
Page 111: AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 115 and 116: 29 (300, 22) Governor Driven Gear U
Page 121 and 122: A240L A243L AT3135 A241E AT2584 AT3
Page 131 and 132: AT2892 AT0523 Ex. A240L AT0525 AT05
Page 139 and 140: AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142: AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143 and 144: Front Bearing Race Thrust Bering Re
Page 145 and 146: AT5696 Torx Wrench AT5643 AT0548 AT
Page 163 and 164:
AT8047 AT3345 AT2870 AT2869 AT2867
Page 165 and 166:
AT0643 AT3114 AT0108 AT0645 AT3433
Page 167 and 168:
AT5645 AT3440 AT7992 AT8499 AT8057
Page 169 and 170:
AT0501 AT8040 AT8006 AT7762 AT8041
Page 171 and 172:
AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174:
AX-48 Pin Second Coast Brake Band
Page 175 and 176:
AX-50 AT7707 Less than 5 mm (0.20 i
Page 177 and 178:
AX-52 AT3611 AT2732 AT0153 AT0154 A
Page 179 and 180:
AX-54 AT3611 AT0159 AT0160 AT0161 A
Page 181 and 182:
AX-56 AT0163 AT2733 AT2734 AT0165 A
Page 183 and 184:
AX-58 A241E AT3617 AT5832 AT7710 Fl
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AT0187 AT2740 AT8081 AT2739 AT0187
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♦ Non-reusable part AT7716 AT2742
Page 189 and 190:
AT2699 AT0191 AT0323 Hold Align Sna
Page 191 and 192:
AT0323 AT7717 AT8055 AT7717 AT4304
Page 193 and 194:
AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196:
N-m (kgf-cm, ft-lbf) Non-reusable p
Page 197 and 198:
AT0565 AT2928 AT2929 AT2930 AT2931
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AT0581 AT2934 AT7921 AT2929 AT0582
Page 201 and 202:
AT0589 AT0590 AT2938 AT0588 AT2939
Page 203 and 204:
♦ Non-reusable part AT2942 AT0572
Page 205 and 206:
AT5834 AT5837 AT0576 AT0577 AT2948
Page 207 and 208:
Flange Disc Plate AT3113 AT2952 AT2
Page 209 and 210:
A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212:
A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214:
Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218:
SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220:
A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222:
LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224:
IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226:
IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228:
TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230:
AX-232 SERVICE SPECIFICATIONS SERVI
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AX-234 SERVICE DATA (Cont’d) Accu
Page 233 and 234:
AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236:
AX-12 Illustration Part No. Part Na
Page 237 and 238:
AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240:
STANDARD BOLT TORQUE SPECIFICATIONS
Page 241 and 242:
TR-2 29 (300, 22) Transfer Right Ca
Page 243 and 244:
TR-4 AT3354 AT3360 AT3364 AT3362 AT
Page 245 and 246:
TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
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TR-10 AT7776 AT7777 SST TRANSFER (A
Page 251 and 252:
TR-12 AT8009 AT7778 AT3342 AT7779 A
Page 253 and 254:
TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
Page 255 and 256:
TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258:
TR-18 AT7782 Matchmarks AT7783 AT77
Page 259 and 260:
TR-20 AT7790 AT8354 AT7791 AT7792 S
Page 261 and 262:
TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264:
TR-24 AT7798 AT7787 AT7786 Matchmar
Page 265 and 266:
TR-26 Transfer Shift Lever Shaft Di
Page 267 and 268:
TR-28 AT8054 AT8064 AT8243 AT8244 A
Page 269 and 270:
TR-30 AT8245 AT8244 AT3401 AT8260 A
Page 271 and 272:
TR-32 AT8115 AT8267 AT8268 Adjustin
Page 273 and 274:
TR-34 AT3361 AT3360 AT3308 AT3358 A
Page 275 and 276:
TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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