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AX-204 AT3346 AT3347 AT8073 AT0593 AT2910 AUTOMATIC TRANSAXLE (A241H) - Installation of Component Parts Torx Wrench SST 3. INSTALL OIL TUBES (a) Using a plastic hammer, install the four oil tubes. NOTICE: Be careful not to bend or damage the tubes. (b) Using a torx wrench, install the four tube clamps. 4. INSTALL APPLY GASKET Install a new apply gasket to the transaxle housing. 5. INSTALL BEARING TO TRANSMISSION CASE Using SST and a press, press the bearing into the transmission case. SST 09350-32014 (09351-32090) 6. INSTALL B4 ACCUMULATOR PISTON AND SPRING
AT5696 Torx Wrench AT5643 AT0548 AT0547 AT2959 AUTOMATIC TRANSAXLE (A241H) - Installation of Component Parts 7. INSTALL OIL GALLERY COVER AND GASKET (a) Clean the threads of the screws and case with white gasoline. (b) Install a new gasket and oil gallery cover in place. (c) Install and tighten the three bolts. (d) Apply seal packing or equivalent to the six torx screws. Seal packing: Part No. 08833 - 00070, THREE BOND 1324 or equivalent (e) Install and tighten the six torx screws. 8. INSTALL MANUAL VALVE SHAFT AND LEVER (a) Install the parking lock rod to the manual valve lever. (b) Slide in the shaft and install the washer, new spacer and manual lever. (c) Install the retaining spring. HINT: Make sure there is a washer between the retaining spring and case. 9. INSTALL PIN (a) Using a punch and hammer, drive in the pin. (b) Position the spacer and stake it. AX-205
Page 1 and 2:
IN-6 INTRODUCTION - Abbreviations U
Page 3 and 4:
AT5715 AT5716 AUTOMATIC TRANSAXLE -
Page 5 and 6:
General Specifications Type of Tran
Page 7 and 8:
FUNCTION OF COMPONENTS Component Fu
Page 9 and 10:
Hydraulic Control System The hydrau
Page 11 and 12:
AX-102 AT7927 A241E A240L, A243L AT
Page 13 and 14:
AX-104 A241E AT8032 A243L A240L AT3
Page 15 and 16:
AX-106 N-m (kgf-cm, ft-lbf) ♦ Non
Page 17 and 18:
AX-108 SST AT8061 AT8078 AT8059 Pin
Page 19 and 20:
AX-1 10 AT8497 AT2980 AT8058 AT2981
Page 21 and 22:
AX-1 12 AT8484 AT8485 AT5831 AT7886
Page 23 and 24:
AX-1 14 AT8005 AT8004 AUTOMATIC TRA
Page 25 and 26:
AX-1 16 8. Be sure to install the t
Page 27 and 28:
AX-1 18 AT2956 AT2911 AT0593 AT2910
Page 29 and 30:
AX-120 AT0544 AT0700 AT0701 AT7931
Page 31 and 32:
AX-122 AT2961 AT2901 AT2900 AT2899
Page 33 and 34:
AX-124 AT8482 AT7999 AT1293 AT1294
Page 35 and 36:
AX-126 AT0604 AT0523 AT2892 AT8034
Page 37 and 38:
AX-128 AT0607 AT5829 AT3139 AT0610
Page 39 and 40:
AX-130 AT5704 AT2965 AT2966 AT0798
Page 41 and 42:
AX-132 AT2592 AT7891 AT0626 AT0627
Page 43 and 44:
AX-134 AT2968 AT2023 AT2969 AT0635
Page 45 and 46:
AX-136 AT0525 AT8484 AT5711 AT2766
Page 47 and 48:
AX-138 AT2869 AT2867 AT2865 AT8302
Page 49 and 50:
AX-140 AT5707 AT0643 AT5692 AT7991
Page 51 and 52:
AX-142 AT5685 AT2975 AT2855 AT2854
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AX-144 AT5684 AT7926 AT7887 AT5683
Page 55 and 56:
AX-146 AT5639 AT5730 AT7762 AT5638
Page 57 and 58:
AX-148 22 (225, 16) Snap Ring Disc
Page 59 and 60:
AX-150 AT8074 AT8069 AT8496 AT8079
Page 61 and 62:
AX-152 AT2850 AT8071 AT8051 AT8057
Page 63 and 64:
AX-154 AT0653 AT3135 AT3433 AT0108
Page 65 and 66:
AX-156 AT3111 AT2863 AT3141 AT2865
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AX-158 A AT0352 AT3035 AT8049 AT065
Page 69 and 70:
AX-160 AT2877 AT2878 AT0518 AT7891
Page 71 and 72:
AX-162 AT2883 AT2884 AT0139 AT2885
Page 73 and 74:
AX-164 AT2892 AT0523 AT0376 AT2888
Page 75 and 76:
AX-166 AT0627 AT2893 AT7996 AT2895
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AX-168 AT8072 AT7999 AT2897 AT7889
Page 79 and 80:
AX-170 AT0541 AT8058 AT0543 AT0544
Page 81 and 82:
AX-172 AT2907 AT2908 Torx Wrench AT
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AX-174 AT7994 AT7995 SST AUTOMATIC
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Thrust Washer Direct Clutch Race Oi
Page 87 and 88:
COMPONENT PARTS (See page AX-48 to
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AT8355 AT8356 AT8357 AT8358 AT8359
Page 91 and 92:
Primary Regulator Valve Sleeve AT33
Page 93 and 94: AT3381 AT3380 Key 3 - 4 Shift Valve
Page 95 and 96: AT3383 AT3385 AT3389 AT3387 AUTOMAT
Page 97 and 98: AT8361 AT8362 AT3408 AT8368 AT8369
Page 99 and 100: AT8366 AT8367 AT8371 AUTOMATIC TRAN
Page 103 and 104: AT8279 AT8280 AT8271 SST AT7754 AT8
Page 107 and 108: AT8471 AT7753 SST AT7754 AT3498 AT8
Page 111 and 112: AT8299 AT8300 AT8291 AUTOMATIC TRAN
Page 113 and 114: ♦ O-Ring 5.4 (55, 48 in.-lbf) AUT
Page 115 and 116: 29 (300, 22) Governor Driven Gear U
Page 121 and 122: A240L A243L AT3135 A241E AT2584 AT3
Page 131 and 132: AT2892 AT0523 Ex. A240L AT0525 AT05
Page 139 and 140: AT2908 Q00981 AT2910 AT0555 AT2911
Page 141 and 142: AT4331 AUTOMATIC TRANSAXLE (A241H)
Page 143: Front Bearing Race Thrust Bering Re
Page 171 and 172: AT8074 AT3447 AUTOMATIC TRANSAXLE (
Page 173 and 174: AX-48 Pin Second Coast Brake Band
Page 175 and 176: AX-50 AT7707 Less than 5 mm (0.20 i
Page 177 and 178: AX-52 AT3611 AT2732 AT0153 AT0154 A
Page 183 and 184: AX-58 A241E AT3617 AT5832 AT7710 Fl
Page 187 and 188: ♦ Non-reusable part AT7716 AT2742
Page 189 and 190: AT2699 AT0191 AT0323 Hold Align Sna
Page 193 and 194: AT2919 AT0200 AT2920 Front Bearing
Page 195 and 196:
N-m (kgf-cm, ft-lbf) Non-reusable p
Page 197 and 198:
AT0565 AT2928 AT2929 AT2930 AT2931
Page 199 and 200:
AT0581 AT2934 AT7921 AT2929 AT0582
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AT0589 AT0590 AT2938 AT0588 AT2939
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♦ Non-reusable part AT2942 AT0572
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AT5834 AT5837 AT0576 AT0577 AT2948
Page 207 and 208:
Flange Disc Plate AT3113 AT2952 AT2
Page 209 and 210:
A241E ♦ Gasket Plate ♦ O-Ring N
Page 211 and 212:
A241E AT8032 A240L, A243L AT3048 AT
Page 213 and 214:
Check Ball Primary Regulator Plunge
Page 215 and 216:
LOCATION OF KEYS, PINS, VIBRATING S
Page 217 and 218:
SPECIFICATIONS OF VALVE BODY SPRING
Page 219 and 220:
A240L, A243L AT3051 AT3052 Plug Key
Page 221 and 222:
LOCATION OF KEYS AND STRAINER A240L
Page 223 and 224:
IN-4 Seal Lock Adhesive IN0036 INTR
Page 225 and 226:
IN-2 ♦ Oil Seal N-m (kgf-cm, ft-l
Page 227 and 228:
TR-40 SERVICE SPECIFICATIONS SERVIC
Page 229 and 230:
AX-232 SERVICE SPECIFICATIONS SERVI
Page 231 and 232:
AX-234 SERVICE DATA (Cont’d) Accu
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AX-236 SERVICE DATA (Cont’d) Diff
Page 235 and 236:
AX-12 Illustration Part No. Part Na
Page 237 and 238:
AX-14 SST (SPECIAL SERVICE TOOLS) (
Page 239 and 240:
STANDARD BOLT TORQUE SPECIFICATIONS
Page 241 and 242:
TR-2 29 (300, 22) Transfer Right Ca
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TR-4 AT3354 AT3360 AT3364 AT3362 AT
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TR-6 AT7764 AT3357 AT3448 SST SST T
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TR-8 AT7767 AT7768 AT7769 AT8089 AT
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TR-10 AT7776 AT7777 SST TRANSFER (A
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TR-12 AT8009 AT7778 AT3342 AT7779 A
Page 253 and 254:
TR-14 N-m (kgf-cm, ft-lbf) ♦ Non-
Page 255 and 256:
TR-16 AT8068 AT8063 TRANSFER (A241H
Page 257 and 258:
TR-18 AT7782 Matchmarks AT7783 AT77
Page 259 and 260:
TR-20 AT7790 AT8354 AT7791 AT7792 S
Page 261 and 262:
TR-22 AT7794 AT7788 AT7795 AT7787 -
Page 263 and 264:
TR-24 AT7798 AT7787 AT7786 Matchmar
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TR-26 Transfer Shift Lever Shaft Di
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TR-28 AT8054 AT8064 AT8243 AT8244 A
Page 269 and 270:
TR-30 AT8245 AT8244 AT3401 AT8260 A
Page 271 and 272:
TR-32 AT8115 AT8267 AT8268 Adjustin
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TR-34 AT3361 AT3360 AT3308 AT3358 A
Page 275 and 276:
TR-36 AT3362 AT3357 AT3415 AT8115 A
Page 277 and 278:
TR-38 AT3361 AT3312 AT3356 AT3354 A
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ABBREVIATIONS USED IN THIS MANUAL

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