Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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3-36 FUEL SYSTEM (DFI) Self-Diagnosis HowtoReadServiceCodes ○Service codes are shown by a series of long and short blinks of the FI indicator LED light as shown below. ○Read 10th digit and unit digit as the FI indicator LED light blinks. ○When there are a number of problems, all the service codes can be stored and the display will begin starting from the lowest number service code in the numerical order. Then after completing all codes, the display is repeated until the self-diagnosis indicator terminal is open. ○If there is no problem, no code and unlight. ○For example, if two problems occurred in the order of 21, 12, the service codes are displayed from the lowest number in the order listed. (12 → 21) → (12 → 21) → · · · (repeated) ○If the problem is with the following parts, the ECU cannot memorize these problems, the FI indicator LED light doesn’t go on, and no service codes can be displayed. FI Indicator LED Light Fuel Pump Fuel Pump Relay DFI Main Relay ECU Power Source Wiring and Ground Wiring (see ECU Inspection in this chapter) Fuel Injectors How to Erase Service Codes ○Even if the ignition switch is turned OFF, the battery or the ECU are disconnected or the problem is solved, all service codes remain in the ECU. ○Refer to the Service Code Clearing Procedure for the service code erasure. Not For Resale www.SmallEngineDiscount.com
Not For Resale www.SmallEngineDiscount.com Self-Diagnosis FUEL SYSTEM (DFI) 3-37 ServiceCodeTable Service Code FI Indicator LED Light Problems 11 Main throttle sensor malfunction, wiring open or short 12 13 14 15 Inlet air pressure sensor malfunction, wiring open or short Inlet air temperature sensor malfunction, wiring open or short Water temperature sensor malfunction, wiring open or short Atmospheric pressure sensor malfunction, wiring open or short 21 Crankshaft sensor malfunction, wiring open or short 23 24 and 25 31 + Camshaft position sensor malfunction, wiring open or short Speed sensor malfunction, wiring open or short First 24 is displayed and then 25, repeatedly Vehicle-down sensor, malfunction, wiring open or short 32 Subthrottle sensor malfunction, wiring open or short 51 52 53 54 62 Stick (Ignition) coil #1 malfunction, wiring open or short Stick (Ignition) coil #2 malfunction, wiring open or short Stick (Ignition) coil #3 malfunction, wiring open or short Stick (Ignition) coil #4 malfunction, wiring open or short Subthrottle valve actuator malfunction, wiring open or short Notes: ○The ECU may be involved in these problems. If all the parts and circuits checked out good, be sure to check the ECU for ground and power supply. If the ground and power supply are checked good, replace the ECU. ○When no service code is displayed, the electronical parts of the DFI system has no fault, and the mechanical parts of the DFI system and the engine are suspect.
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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• Install the engine ground cable
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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