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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale<br />

www.<strong>Small</strong><strong>Engine</strong>Discount.com<br />

3-48 FUEL SYSTEM (DFI)<br />

Inlet Air Temperature Sensor (<strong>Service</strong> Code 13)<br />

Removal/Installation<br />

CAUTION<br />

Disconnect the connector [A] from the inlet air tempera-<br />

Never drop the sensor, especially on a hard surface.<br />

Such a shock to the sensor can damage it.<br />

Remove the fuel tank (see Fuel Tank Removal).<br />

•<br />

ture sensor.<br />

Pull out [B] the inlet air temperature sensor.<br />

•<br />

Put the inlet air temperature sensor into the grommet.<br />

Front [C]<br />

Output Voltage Inspection<br />

NOTE<br />

○Be sure the battery is fully charged.<br />

○The output voltage changes according to the inlet air<br />

temperature.<br />

• Remove the ECU (see this chapter). Do not disconnect<br />

the ECU connectors.<br />

• Connect a digital voltmeter to the ECU connector, using<br />

needle adapter set.<br />

Special Tool - Needle Adapter Set: 57001–1457<br />

• Measure the sensor output voltage with the engine<br />

stopped and the connector joined.<br />

• Turn the ignition switch ON.<br />

Inlet Air Temperature Sensor Output Voltage<br />

Connections to ECU Connector<br />

Meter (+) → Y lead (terminal 18)<br />

Meter (–) → BR/BK lead (terminal 14)<br />

Standard: about 2.25 ∼ 2.50 V at inlet air temperature<br />

20°C (68°F)<br />

• Turn the ignition switch OFF.<br />

If the output voltage is out of the standard, remove the<br />

fuel tank and check the wiring. And if the output voltage<br />

is 4.8 V, the ECU is normal.<br />

If the output voltage is within the standard, check the ECU<br />

for its ground, and power supply (see ECU section in this<br />

chapter).<br />

If the wiring is good, check the sensor resistance.<br />

• Remove the needle adapter set, and apply silicone<br />

sealant to the seals of the connector for waterproofing.<br />

Silicone Sealant (<strong>Kawasaki</strong> Bond: 56019–120)<br />

- Seals of ECU Connectors

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