Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 5-12 ENGINE TOP END Cylinder Head Cover Cylinder Head Cover Removal • Remove: Fuel Tank (see Fuel System (DFI) chapter) Vacuum Switch Valve and Hoses Stick Coils (see Electrical System chapter) Air Suction Valve Covers [A] • Remove the cylinder head cover bolts [A] and take off the cover. Cylinder Head Cover Installation • Replace the head cover gasket with a new one if damaged. • Apply silicone sealant [A] to the cylinder head as shown. Sealant - Kawasaki Bond (Silicone Sealant): 56019–120 • Install: Dowel Pins [A] Plug Hole Gaskets [B]
Not For Resale www.SmallEngineDiscount.com Cylinder Head Cover Install the washer [A] with the metal side faces upward. • Tighten: Torque - Cylinder Head Cover Bolts [B]: 10 N·m (1.0 kgf·m, 87 in·lb) ENGINE TOP END 5-13
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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