Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 16-78 ELECTRICAL SYSTEM Switches and Sensors • Remove: Bolts [A] Speed Sensor Cover • Remove: Bolt [A] • Take out the speed sensor [B]. • Connect the speed sensor connector [A] with the battery [B], 10 kΩ resistor [C] and hand tester [D] as shown. • Set the tester to the DC 25 V range. Special Tool - Hand Tester: 57001–1394 • Trace [A] each side of the speed sensor surface with the screw driver. ○Then the tester indicator should flick [B]. If the tester indicator does not flick, replace the speed sensor. • Apply a non-permanent locking agent to the sensor bolt and sensor cover bolts. Torque - Speed Sensor Bolt : 6.9 N·m (0.7 kgf·m, 62 in·lb) Speed Sensor Cover Bolts : 6.9 N·m (0.7 kgf·m, 62 in·lb)
Not For Resale www.SmallEngineDiscount.com Switches and Sensors ELECTRICAL SYSTEM 16-79 Fuel Level Sensor Inspection • Remove: Fuel Tank (see Fuel System (DFI) chapter) Open the clamps [A]. • Remove: Bolts [B] Fuel Level Sensor [C] • Check that the float moves up and down smoothly without binding. It should go down under its own weight. If the float does not move smoothly, replace the sensor. Float in Full Position [A] Float in Empty Position [B] Float Arm Stoppers [C] 105.2 ∼ 112.2 mm (4.142 ∼ 4.417 in.) from the Sensor Base Line [D] 33.6 ∼ 40.6 mm (1.32 ∼ 1.60 in.) from the Sensor Base Line [E] Sensor Base Line [F] • Using the hand tester [A], measure the resistance across the terminals in the fuel level sensor lead connector [B]. Black/Yellow [C] White/Yellow [D] Special Tool - Hand Tester: 57001-1394 If the tester readings are not as specified, or do not change smoothly according as the float moves up and down, replace the sensor. Fuel Level Sensor Resistance Standard: Full position: 4 ∼ 10 Ω Empty position [E]: 90 ∼ 100 Ω • Apply a non-permanent locking agent to the threads of the level sensor mounting bolts and tighten it. Torque - Fuel Level Sensor Bolts: 6.9 N·m (0.7 kgf·m, 61 in·lb) Fuel Reserve Switch Inspection Fill the fuel tank with fuel. Close the fuel tank cap surely. • Remove: Frame Cover (see Frame chapter) • Disconnect the fuel level sensor connector [A].
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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