Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 11-8 FINAL DRIVE Drive Chain • Set plate holder (A) [A] and plate holder (B) [B] on the body. Fit plate holder (A) to link plate. • Turn pin holder by hand until plate holder (B) touches the other link plate. • Turn pin holder by wrench clockwise until two pins of link come into groove of plate holder (A). • Take off plate holder. • Set plate holder (B) [A] and cutting and riveting pin [B] as shown. • Turn pin holder until riveting pin touches link pin.
Not For Resale www.SmallEngineDiscount.com Drive Chain • Turn wrench clockwise until tip of riveting pin hits of link pin. Rivet it. • Some work for the other link pin. FINAL DRIVE 11-9 • After staking, check the staked area of the link pin for cracks. • Measure the outside diameter [A] of the link pin and link plates outside width [B]. Link Pin Outside Diameter Standard: 5.6 ∼ 6.0 mm (0.22 ∼ 0.24 in.) Link Plates Outside Width Standard: 19.85 ∼ 20.00 mm (0.781 ∼ 0.787 in.) If the reading exceeds the specified length, cut and rejoin the chain again. • Check: Movement of the rollers • Adjust the drive chain slack after installing the chain (see Drive Chain Slack Adjustment in the Periodic Maintenance chapter).
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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