Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 13-2 SUSPENSION Exploded View
Not For Resale www.SmallEngineDiscount.com Exploded View SUSPENSION 13-3 No. Fastener Torque N·m kgf·m ft·lb Remarks 1 Front fork clamp bolts (Upper) 8.8 0.90 78 in·lb AL Front fork clamp bolts (Upper): ZR1000–A2 ∼ 13 1.3 113 in·lb 2 Front fork clamp bolts (Lower) 20 2.0 15 AL Front fork clamp bolts (Lower): ZR1000–A2 ∼ 30 3.1 22 3 Front fork top plugs 35 3.6 26 4 Piston rod nuts 20 2.0 15 5 Front fork bottom Allen bolts 20 2.0 15 6 Front axle clamp bolt 20 2.0 15 7. Right fork leg 8. Left fork leg AL: Tighten the two clamp bolts alternately two times to ensure even tightening torque. R: Replacement parts
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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