Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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ENGINE TOP END 5-3
No.
Fastener
Torque
N·m kgf·m ft·lb
1 Air suction valve cover bolts 10 1.0 87 in·lb
2 Cylinder head cover bolts 10 1.0 87 in·lb
3 Camshaft cap bolts (L=45 mm) 12 1.2 104 in·lb
4 Camshaft cap bolts (L=40 mm) 12 1.2 104 in·lb
Remarks
5 Cylinder head bolts (M10 new bolts) 54 5.5 40 MO, S
(Washer)
5 Cylinder head bolts (M10 used bolts) 49 5.0 36 MO, S
(Washer)
6 Cylinder head bolts (M6) 12 1.2 104 in·lb S
7 Cylinder head jacket plugs 22 2.2 16 L
8 Throttle body holder bolts 13 1.3 113 in·lb
9 Throttle body holder clamp screws 2.0 0.2 17 in·lb
10 Camshaft sensor bolt 12 1.2 104 in·lb
11 Camshaft sensor rotor bolt 12 1.2 104 in·lb L
12 Front camshaft chain guide bolts (upper) 25 2.5 18
13 Front camshaft chain guide bolts (lower) 12 1.2 104 in·lb
14 Rear camshaft chain guide bolts 25 2.5 18
15 Camshaft chain tensioner mounting bolts 11 1.1 95 in·lb
16 Camshaft chain tensioner cap bolt 28 2.9 21
17 Spark plugs 13 1.3 113 in·lb
18: Closed coil end faces downward.
EO: Apply engine oil.
L: Apply a non-permanent locking agent.
M: Apply molybdenum disulfide grease.
MO: Apply molybdenum disulfide oil.
(mixture of the engine oil and molybdenum disulfide grease in a weight ratio 10:1)
R: Replacement Parts
S: Follow the specific tightening sequence.
SS: Apply silicone sealant (Kawasaki Bond: 56019–120).
CAL: California model