Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Oil Pan
ENGINE LUBRICATION SYSTEM 7-9
Oil Pan Removal
• Remove:
Engine Oil (drain, see Periodic Maintenance chapter)
Muffler (see Engine Top End chapter)
Oil Pan Bolts [A]
Oil Pan [B]
○Remove the oil pipe [A], oil pressure relief valve [B] and
oil screen [C] as necessary.
Oil Pan Installation
Clean the oil screen [A].
• Install the oil screen so that the crankcase rib [B] fits the
slot [C] of the oil screen.
• Apply engine oil to the O-rings on the oil pipe.
If the oil pressure relief valve was removed, install it.
○Apply a non-permanent locking agent to the threads of
the oil pressure relief valve, and tighten it.
CAUTION
Do not apply too much non-permanent locking
agent to the threads. This may block the oil passage.
Torque - Oil Pressure Relief Valve: 15 N·m (1.5 kgf·m, 11
ft·lb)
Install the clamp [A] at an angle of within 45° [B] as shown.
• Replace the oil pan gasket with a new one.
• Tighten:
Torque - Oil Pan Bolts [C]: 11 N·m (1.1 kgf·m, 95 in·lb)