Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 7-12 ENGINE LUBRICATION SYSTEM Oil Pump • Fit the pin [A] of the oil pump cover [B] into the hole [C] in the crankcase. • Install: Pins [A] Water Pump Body [B] • Install: Impeller [A] and Bolt [B] • Tighten: Torque - Water Pump Impeller Bolt: 10 N·m (1.0 kgf·m, 87 in·lb) • Install: Pins [C] Water Pump Cover and Bolts Torque - Water Pump Cover Bolts: 11 N·m (1.1 kgf·m, 95 in·lb) • Install: Water Pipes [A] • Tighten: Torque - Water Pipe Fitting Bolts [B]: 11 N·m (1.1 kgf·m, 95 in·lb) • Install the water hose [C] so that the white mark faces outward. • Tighten: Torque - Water Hose Clamp Screws [D]: 2.0 N·m (0.2 kgf·m, 17 in·lb)
Not For Resale www.SmallEngineDiscount.com Oil Pump ENGINE LUBRICATION SYSTEM 7-13 Oil Pump Drive Gear Removal • Remove: Clutch (see Clutch chapter) Oil Pan (see Oil Pan Removal) Circlip [A] and Washer [B] Oil Pump Drive Gear [C] Oil Pump Drive Gear Installation • Apply molybdenum disulfide oil solution to the journal portions [A] on the oil pump gear shaft [B]. • Install: Washers [C] • Install the circlip new [D] into the groove of the oil pump drive gear shaft.
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Page 211 and 212: Camshaft, Camshaft Chain ENGINE TOP
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Page 267 and 268: • Install the engine ground cable
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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