Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Electric Starter System
ELECTRICAL SYSTEM 16-49
Starter Motor Removal
CAUTION
Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
Remove the mounting bolts [A].
• Pull out the starter motor [B].
Slide back the rubber cap [A].
•
Remove the starter motor terminal nut [B].
Starter Motor Installation
CAUTION
Do not tap the starter motor shaft or body. Tapping
the shaft or body could damage the motor.
• When installing the starter motor, clean the starter motor
legs [A] and crankcase [B] where the starter motor is
grounded.
Replace the O-ring [A] with a new one.
•
Apply a small amount of engine oil to the O–ring.
• Tighten:
Torque - Starter Motor Mounting Bolts: 11 N·m (1.1 kgf·m,
95 in·lb)
Starter Motor Disassembly
• Take off the starter motor through bolts [A] and remove
both end covers [B] and pull the armature out of the yoke
[C].