Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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2-20 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Clean the element by tapping it lightly to loosen dust.
• Blow away the remaining dust by applying compressed
air [A] from the outside to the inside (from the clean side
to the dirty side).
• Visually inspect the element for no tears or no breaks and
inspect the sponge gaskets [B] also.
If the element or gasket has any tears or breaks, replace
the element.
• Install the element [A] with the flat side [B], facing forwards.
• Fit the tongue [C] of the air cleaner duct holder into the
slot of the housing the air cleaner duct holder.
Front [D]
Torque - Air Cleaner Duct Holder Screws: 3.8 N·m (0.39
kgf·m, 34 in·lb)
Evaporative Emission Control System Inspection
(CAL)
• Inspect the canister as follows:
○Remove the rear seat (see Frame chapter).
○Remove the band [A] and hoses and take out the canister
[B].
○Visually inspect the canister for cracks and other damage.
If the canister has any cracks or bad damage, replace it
with a new one.
NOTE
○The canister is designed to work well through the motorcycle’s
life without any maintenance if it is used under
normal conditions.
○Connect the purge hose (green) [C] and the canister
breather hose (blue) [D] to the canister as shown.
○Install the canister with the inlet [E] down and the rear seat
(see Frame chapter).
Front [F]
Check the liquid/vapor separator as follows:
• Remove the left frame cover [A].
Not