Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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Not For Resale www.SmallEngineDiscount.com 15-16 FRAME Battery Case Battery Case Removal • Remove: Seats Seat Cover Rear Fender Assy Side Covers Battery Left Side Screw [A] (with reserver tank) • Pull out the battery case [B] backward [C]. Battery Case Installation • Put the battery case attachments [A] at the projections [B] on the frame.
Not For Resale www.SmallEngineDiscount.com Side Stand FRAME 15-17 Side Stand Removal Raise the rear wheel off the ground with the stand. • Remove: Muffler (both side) Exhaust pipe Side Stand Switch Bolt [A] Side Stand Switch [B] Spring [C] Side Stand Nut [D] Side Stand Bolt [E] Side Stand [F] Side Stand Installation Apply grease to the sliding area [B] of the side stand [A]. • Tighten the bolt and lock them with the nut. Torque - Side Stand Bolt: 44 N·m (4.5 kgf·m, 32 ft·lb) Hook the spring • Install the side stand switch. ○Apply a non-permanent locking agent to the thread of the switch bolt. Torque - Side Stand Switch Bolt: 8.8 N·m (0.9 kgf·m, 78 in·lb)
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© 2002 Kawasaki Heavy Industries,
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General Specifications GENERAL INFO
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Torque and Locking Agent PERIODIC M
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Torque and Locking Agent PERIODIC M
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Periodic Maintenance Procedures •
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Periodic Maintenance Procedures PER
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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• Install the engine ground cable
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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Page 407 and 408: ELECTRICAL SYSTEM 16-1 Electrical S
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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