Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

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1-8 GENERAL INFORMATION General Specifications Dimensions: Overall length Overall width Overall height Wheelbase Items Road clearance Seat height Dry mass 2 080 mm (81.9 in.) 770 mm (30.3 in.) 1 055 mm (41.5 in.) 1 420 mm (55.9 in.) 145 mm (5.7 in.) 820 mm (32.3 in.) 198 kg (410.1 lb) Curb mass: Front 110 kg (242.6 lb) Fuel tank capacity Performance: Rear Minimum turning radius Engine: Type Cooling system Bore and stroke Displacement Compression ratio 11.2 Maximum horsepower Maximum torque 111 kg (244.8 lb) 18 L (5.0 US gal.) 2.8 m (9.2 ft) 4-stroke, DOHC, 4-cylinder Liquid-cooled 77.2 × 50.9 mm (3.0 × 2.0 in.) 953 mL (58.15 cu in.) ZR1000–A1 ∼ 93.4 kW (127 PS) @10 000 r/min (rpm), (MY, AU) 90.5 kW (123 PS) @10 000 r/min (rpm) (HR) 78.2 kW (106 PS) @10 000 r/min (rpm) (US)--- 95.6 N·m (9.7 kgf·m, 71 ft·lb) @8 000 r/min (rpm), (MY, AU) 92.7 N·m (9.4 kgf·m, 68 ft·lb) @8 000 r/min (rpm) (HR) 86.3 N·m (8.8 kgf·m, 64 ft·lb) @7 500 r/min (rpm) (US)--- Carburetion system FI (Fuel Injection) Keihin TTK38 × 4 Starting system Ignition system Timing advance Ignition timing Spark plug Electric starter Battery and coil (transistorized) Electronically advanced(digital igniter) From 10° BTDC @1 100 r/min (rpm) to 36° BTDC @7 500 r/min (rpm) NGK CR9EK or ND U27ETR Cylinder numbering method Left to right, 1-2-3-4 Firing order 1-2-4-3 Valve timing: Inlet Open 38° BTDC Close Duration 284° 66° ABDC Exhaust Open 57° BBDC Close Duration 268° 31° ATDC Not For Resale www.SmallEngineDiscount.com
General Specifications GENERAL INFORMATION 1-9 Items ZR1000–A1 ∼ Lubrication system Forced lubrication (wet sump with cooler) Engine oil: Type API SE, SF or SG API SH or SJ with JASO MA Viscosity SAE10W-40 Capacity 3.8 L (4.0 US qt) Drive Train: Primary reduction system: Type Gear Reduction ratio 1.714 (84/49) Clutch type Wet multi disc Transmission: Type 6-speed, constant mesh, return shift Gear ratios: 1st 2.571 (36/14) 2nd 1.941 (33/17) 3rd 1.555 (28/18) 4th 1.333 (28/21) 5th 1.200 (24/20) 6th 1.095 (23/21) Final drive system: Type Chain drive Reduction ratio 2.625 (42/16) Overall drive ratio 4.929 @Top gear Frame: Type Tubular, diamond Caster (rake angle) 24° Trail 101 mm (4.0 in.) Front tire: Type Tubeless Size 120/70 ZR17 M/C (58W) Rear tire: Type Tubeless Size 190/50 ZR17 M/C (73W) Front suspension: Type Telescopic fork (upside-down) Wheel travel 120 mm (4.7 in.) Rear suspension: Type Swingarm (uni-trak) Wheel travel 138 mm (5.4 in.) Brake Type: Front Dual discs Rear Single disc Electrical Equipment: Battery 12 V 8 Ah Headlight: Type Semi-sealed beam Bulb 12 V 55 W × 2/55 W (Hi/Lo) Not For Resale www.SmallEngineDiscount.com
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FUEL SYSTEM (DFI) 3-1 Fuel System (
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FUEL SYSTEM (DFI) 3-21 Troubleshoot
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DFI System Troubleshooting Guide FU
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Inlet Air Pressure Sensor (Service
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Subthrottle Valve Actuator (Service
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Fuel Line • Open the fuel tank ca
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Coolant COOLING SYSTEM 4-9 Pressure
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Camshaft, Camshaft Chain ENGINE TOP
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Cylinder, Pistons ENGINE TOP END 5-
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Clutch Cover CLUTCH 6-7 Clutch Cove
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Crankcase Splitting • Apply liqui
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Crankshaft and Connecting Rods •
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Crankshaft and Connecting Rods CRAN
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Transmission CRANKSHAFT/TRANSMISSIO
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ELECTRICAL SYSTEM 16-1 Electrical S
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Ignition System ELECTRICAL SYSTEM 1
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Meter, Gauge, Indicator Unit ELECTR
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MODEL APPLICATION Year Model Beginn
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