Kawasaki Z1000 - ZR1000 2003-04 Service Manual - Small Engine ...

Not For Resale
www.SmallEngineDiscount.com
Throttle Body Assy
FUEL SYSTEM (DFI) 3-93
CAUTION
Never drop the injector, especially on a hard surface.
Such a shock to the injector can damage it.
• Pull out [A] the injectors along with the delivery pipe [B].
If necessary, remove the injectors from the delivery pipe.
Replace the O-rigs of the indicators.
If necessary, cut straps and take the harness off the delivery
pipe.
Throttle Body Assy Assembly
○Replace the O-rings [A] of injectors and the seals [B] with
the new ones.
• Before assembling, blow away dirt or dust from the throttle
body and delivery pipe by applying compressed air.
• Apply engine oil to the new O-rings of each injector [C],
insert them into the delivery pipe [D] and confirm whether
the injectors turn smoothly or not.
• Install the injectors along with the delivery pipe assy into
the throttle bodies [E].
Torque - Delivery Pipe Screws: 3.4 N·m (0.35 kgf·m, 30
in·lb)
• Connect all the connectors [A], including the subthrottle
valve actuator connector [C] and bind the leads with
straps [B].
Insert the each hoses onto the throttle body fittings.
• Install the throttle body assy (see Throttle Body Assy Installation).